Lexus RX300 (MCU15). Service manual — part 445
A05195
Intake:
Service Bolt
A05208
Exhaust:
90
°
P12805
Exhaust:
Front
A02008
Exhaust:
Seal
Packing
A05209
Exhaust:
EM–64
–
ENGINE MECHANICAL
CYLINDER HEAD
LEXUS RX300 (RM785E)
(7)
Remove the service bolt.
6.
INSTALL CAMSHAFTS OF LH CYLINDER HEAD
NOTICE:
Since the thrust clearance of the camshaft is small, the
camshaft must be held level while it is being installed. If the
camshaft is not level, the portion of the cylinder head re-
ceiving the shaft thrust may crack or be damaged, causing
the camshaft to seize or break. To avoid this, the following
steps should be carried out.
(a)
Install the exhaust camshaft.
(1)
Apply new engine oil to the thrust portion and jour-
nal of the camshaft.
(2)
Place the exhaust camshaft at 90
° angle of timing
mark (1 dot mark) on the cylinder head.
(3)
Apply MP grease to a new oil seal lip.
(4)
Install the oil seal to the camshaft.
(5)
Remove any old packing (FIPG) material.
(6)
Apply seal packing to the No. 1 bearing cap as
shown.
Seal packing: Part No. 08826–00080 or equivalent
(7)
Install the 5 bearing caps in their proper locations.
A05210
Exhaust:
8
7
6
5
4
3
2
1
9
10
A05211
Intake:
Align
A05214
Intake:
A05213
Intake:
6
5
4
3
2
1
9
10
7
8
A05198
Intake:
Service Bolt
–
ENGINE MECHANICAL
CYLINDER HEAD
EM–65
LEXUS RX300 (RM785E)
(8)
Apply a light coat of engine oil on the threads and
under the heads of the bearing cap bolts.
(9)
Install and uniformly tighten the 10 bearing cap
bolts, in several passes, in the sequence shown.
Torque: 16 N·m (160 kgf·cm, 12 ft·lbf)
(b)
Install the intake camshaft.
(1)
Apply new engine oil to the thrust portion and jour-
nal of the camshaft.
(2)
Align the timing marks (1 dot mark) of the camshaft
drive and driven gears.
(3)
Place the intake camshaft on the cylinder head.
(4)
Install the 5 bearing caps in their proper locations.
(5)
Apply a light coat of engine oil on the threads and
under the heads of bearing cap bolts.
(6)
Install and uniformly tighten the 10 bearing cap
bolts, in several passes, in the sequence shown.
Torque: 16 N·m (160 kgf·cm, 12 ft·lbf)
(7)
Remove the service bolt.
7.
CHECK AND ADJUST VALVE CLEARANCE (See page
EM–4)
Turn the camshaft and position the cam lobe upward, and
check and adjust the valve clearance.
A05215
Seal Packing
A05217
Front
Semi–Circular Plug
A05216
: Seal Packing
Front
RH side:
LH side:
EM–66
–
ENGINE MECHANICAL
CYLINDER HEAD
LEXUS RX300 (RM785E)
8.
INSTALL SEMI–CIRCULAR PLUGS
(a)
Remove any old packing (FIPG) material.
(b)
Apply seal packing to the semi–circular plug grooves.
Seal packing: Part No. 08826–00080 or equivalent
(c)
Install the 2 semi–circular plugs to the cylinder heads.
9.
INSTALL CYLINDER HEAD COVERS
(a)
Apply seal packing to the cylinder heads as shown in the
illustration.
Seal packing: Part No. 08826–00080 or equivalent
(b)
Install the gasket to the cylinder head cover.
(c)
Install the cylinder head cover with the 9 bolts. Uniformly
tighten the bolts in several passes. Install the 2 cylinder
head covers.
Torque: 8.0 N·m (80 kgf·cm, 69 in.·lbf)
A05190
A05192
New O–Ring
A05191
A05188
Inlet Pipe
Rear
Plate
–
ENGINE MECHANICAL
CYLINDER HEAD
EM–67
LEXUS RX300 (RM785E)
10.
INSTALL RH EXHAUST MANIFOLD
(a)
Install a new gasket and the exhaust manifold with the 6
nuts. Uniformly tighten the nuts in several passes.
Torque: 49 N·m (500 kgf·cm, 36 ft·lbf)
(b)
Install the exhaust manifold stay with the bolt and nut. Al-
ternately tighten the bolt and nut.
Torque: 34 N·m (350 kgf·cm, 25 ft·lbf)
(c)
Connect the A/F sensor (bank 1 sensor 1) connector.
11.
INSTALL PS PUMP BRACKET
Torque: 43 N·m (440 kgf·cm, 32 ft·lbf)
12.
INSTALL OIL DIPSTICK AND GUIDE
(a)
Install a new O–ring to the dipstick guide.
(b)
Apply soapy water to the O–ring.
(c)
Push in the dipstick guide end into the guide hole of the
No. 1 oil pan.
(d)
Install the dipstick guide with the bolt.
Torque: 8.0 N·m (80 kgf·cm, 69 in.·lbf)
(e)
Install the dipstick.
13.
INSTALL LH EXHAUST MANIFOLD
(a)
Install a new gasket and the exhaust manifold with the 6
nuts. Uniformly tighten the nuts in several passes.
Torque: 49 N·m (500 kgf·cm, 36 ft·lbf)
(b)
Install the exhaust manifold stay with the bolt and nut. Al-
ternately tighten the bolt and nut.
Torque: 20 N·m (200 kgf·cm, 14 ft·lbf)
(c)
Connect the A/F sensor (bank 2 sensor 1) connector.
14.
INSTALL WU–TWC
Install a new gasket and the WU–TWC with the 2 nuts.
Torque: 62 N·m (630 kgf·cm, 46 ft·lbf)
15.
INSTALL WATER INLET PIPE
(a)
Install a new O–ring to the water inlet pipe.
(b)
Apply soapy water to the O–ring.
(c)
Connect the water inlet pipe to the water inlet.
(d)
Install the bolt holding the water inlet pipe to the cylinder
head.
Torque: 19.5 N·m (200 kgf·cm, 14 ft·lbf)
16.
INSTALL CYLINDER HEAD REAR PLATE
Torque: 8.0 N·m (80 kgf·cm, 69 in.·lbf)
17.
INSTALL ENGINE WIRE PROTECTOR
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