Lexus RX300 (MCU15). Service manual — part 2
IN
IN-1
INTRODUCTION
Page
HOW TO USE THIS MANUAL
IN-2
. . . . . . . . . . . . . . . . . . . . . . . . .
SYMBOLS
IN-4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDLING PRECAUTIONS ON RELATED
COMPONENTS
IN-6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL REPAIR INSTRUCTIONS
IN-10
. . . . . . . . . . . . . . . . . . . .
RIVET REMOVAL AND INSTALLATION
IN-15
. . . . . . . . . . . . . . . .
ABBREVIATIONS USED IN THIS MANUAL
IN-19
. . . . . . . . . . . . .
VEHICLE LIFT AND SUPPORT LOCATIONS
IN-20
. . . . . . . . . . . . .
INTRODUCTION –
How to Use This Manual
IN-2
A
C
D
B
H
HOW TO USE THIS MANUAL
Each repair method description provided in Section RE of this manual comprises two pages, divided into 2
blocks (REMOVAL AND INSTALLATION) and includes illustrations to facilitate body repair.
A
:
REPLACEMENT PARTS AND METHOD
QUARTER PANEL (CUT)
Replacement method
(ASSY)
Assembly replacement
. . . .
(CUT)
Major cutting (less than 1 / 2 of parts used)
. . . . . .
(CUT-H)
Half cutting (about 1 / 2 of parts used)
. . . .
(CUT-P)
Partial cutting (most of parts used)
. . . .
Replacement Parts
B
:
PARTS LOCATION
C
:
REMOVAL DIAGRAM
Describes in detail removal of the damaged parts involving repair by cutting.
D
:
REMOVAL GUIDE
Provides additional information to more efficiently help you perform the removal.
G
H
E
F
INTRODUCTION –
How to Use This Manual
IN-3
E
:
INSTALLATION DIAGRAM
Describes in detail installation of the new parts involving repair by welding and / or cutting, but ex-
cluding painting.
F
:
INSTALLATION GUIDE
Provides additional information to more efficiently help you perform the installation.
G
:
SYMBOLS
See page IN-4.
H
:
ILLUSTRATION OF WELD POINTS
Weld method and panel position symbols.
See page IN-5.
INTRODUCTION –
Symbols
IN-4
SYMBOLS
The following symbols are used in the Welding Diagrams in Section RE of this manual to indicate cutting
areas and the types of weld required.
SYMBOLS
MEANING
ILLUSTRATION
SAW CUT OR
ROUGH CUT
REMOVE BRAZE
WELD POINTS
SPOT WELD OR
MIG PLUG WELD
(See page IN-5)
CONTINUOUS MIG
WELD (BUTT WELD
OR TACK WELD)
BRAZE
BODY SEALER
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