Lexus RX300 (MCU15). Service manual — part 181
CH07H–02
B12267
B12268
Socket Wrench
SST
B12269
SST
B12270
SST
B12271
CH–10
–
CHARGING
ALTERNATOR
LEXUS RX300 (RM785E)
REPLACEMENT
1.
REPLACE FRONT BEARING
(a)
Remove the 4 screws, bearing retainer and bearing.
(b)
Using SST and a socket wrench and press, press out the
bearing.
SST
09223–00010
(c)
Using SST and a press, press in a new bearing.
SST
09950–60010 (09951–00480)
(d)
Install the bearing retainer with the 4 screws.
Torque: 2.6 N·m (27 kgf·cm, 23 in.·lbf)
2.
REPLACE REAR BEARING
(a)
Using SST, remove the bearing cover (outside) and bear-
ing.
SST
09820–00021
NOTICE:
Be careful not to damage the fan.
(b)
Remove the bearing cover (inside).
(c)
Place the bearing cover (inside) on the rotor.
B12272
SST
B12273
SST
–
CHARGING
ALTERNATOR
CH–11
LEXUS RX300 (RM785E)
(d)
Using SST and a press, press in a new bearing.
SST
09820–00030
(e)
Using SST, push in the bearing cover (outside).
SST
09285–76010
CH0G8–01
B12274
Pulley
B12275
B12276
29 mm
Socket
Wrench
B12262
P10835
Turn
SST (A)
SST (B)
CH–12
–
CHARGING
ALTERNATOR
LEXUS RX300 (RM785E)
REASSEMBLY
1.
INSTALL ROTOR TO DRIVE END FRAME
(a)
Place the drive end frame on the pulley.
(b)
Install the rotor to the drive end frame.
2.
INSTALL COIL ASSEMBLY
(a)
Place the alternator washer on the rotor.
(b)
Using a 29 mm socket wrench and press, slowly press in
the coil assembly.
(c)
Install the coil assembly with the 4 bolts.
Torque:5.8 N·m (59 kgf·cm, 51 in.·lbf)
3.
INSTALL PULLEY
(a)
Install the pulley to the rotor shaft by tightening the pulley
nut by hand.
(b)
Hold SST (A) with a torque wrench, and tighten SST (B)
clockwise to the specified torque.
SST
09820–63010
Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
(c)
Check that SST (A) is secured to the pulley shaft.
P10834
SST (C)
SST (A)
Insert
P10829
SST (C)
SST (A)
Turn
P10836
SST (B)
SST (A)
Turn
B12277
B12278
Upward
–
CHARGING
ALTERNATOR
CH–13
LEXUS RX300 (RM785E)
(d)
Mount SST (C) in a vise.
(e)
Insert SST (B) into SST (C), and attach the pulley nut to
SST (C).
(f)
To torque the pulley nut, turn SST (A) in the direction
shown in the illustration.
Torque: 110.5 N·m (1,125 kgf·cm, 81 ft·lbf)
(g)
Remove the alternator from SST (C).
(h)
Turn SST (B), and remove SST (A and B).
4.
INSTALL BRUSH HOLDER
(a)
Place the front seal plate to the coil assembly.
(b)
Place the brush holder on the coil assembly.
NOTICE:
Be careful of the holder installation direction.
(c)
Install the 2 screws.
Torque: 1.8 N·m (18 kgf·cm, 16 in.·lbf)
(d)
Place the real seal plate on the brush holder.
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