Lexus RX300 (MCU15). Service manual — part 30

ROOF PANEL (ASSY): w/o Moon Roof

REMOVAL

— 39

— 39

— 28

— 12

— 20

— 1

Braze

BODY PANEL REPLACEMENT

RE-66

1.

Before temporarily installing the new parts,
apply body sealer to the windshied header
panel, roof panel reinforcement and back
door opening frame.

HINT:
1)

Apply just enough sealer for new parts to
make contact.

2)

For other sealing points, refer to section AR.

2.

After installing the new parts, apply foamed
materials.

Body Sealer

A

A

A – A
[Foamed Material
Application Areas]

Braze

— 51

— 8

— 16

— 16

— 8

— 12

— 3

— 3

— 1

— 51

BODY PANEL REPLACEMENT

RE-67

INSTALLATION

ROOF PANEL (ASSY): w/ Moon Roof

REMOVAL

[If reusing the roof panel reinforcement]

Hemming Location

Disc Sander

Braze

— 36

— 12

— 28

— 12

— 20

— 1

— 36

BODY PANEL REPLACEMENT

RE-68

1.

Before temporarily installing the new parts,
apply body sealer to the windshield header
panel, roof panel reinforcement and back
door opening frame.

HINT:
1)

Apply just enough sealer for the new parts to
make contact.

2)

For other sealing points, refer to section AR.

2.

After installing the new parts, apply foamed
materials.

3.

Bend the flange hem with a wooden hammer
and dolly.

HINT:

Perform hemming three steps, being care-

ful not to warp the panel.

Cloth Tape

Wooden Hammer

Body Sealer

A

A

A – A
[Foamed Material
Application Areas]

Braze

— 47

— 8

— 16

— 8

— 16

— 47

— 1

— 12

— 3

— 16

— 3

BODY PANEL REPLACEMENT

RE-69

INSTALLATION