Lexus RX300 (MCU15). Service manual — part 106
D03365
D02944
D02943
D02942
AX–8
–
AUTOMATIC TRANSAXLE
NEUTRAL START SWITCH
LEXUS RX300 (RM785E)
(b)
Install a new lock plate and nut.
Torque: 6.9 N·m (70 kgf·cm, 61 in.·lbf)
(c)
Bend the claws on the lock plate to fix the nut.
(d)
Install the control shaft lever with the nut.
Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)
(e)
Connect the shift control cable to the control shaft.
Torque: 15 N·m (150 kgf·cm, 11 ft·lbf)
5.
CONNECT NEUTRAL START SWITCH CONNECTOR
6.
CHECK NEUTRAL START SWITCH OPERATION
Check that the engine can be started with the shift lever only in
the N or P range, but not in other range.
If the engine can not be stated not as started above, carry out
the adjustment procedure (See page DI–144).
7.
INSTALL ENGINE UNDER COVER
8.
TEST DRIVE VEHICLE
D03329
AX09P–01
D02941
AT0103
D02933
D02934
–
AUTOMATIC TRANSAXLE
VALVE BODY ASSEMBLY
AX–9
LEXUS RX300 (RM785E)
VALVE BODY ASSEMBLY
ON–VEHICLE REPAIR
1.
REMOVE ENGINE UNDER COVER
2.
REMOVE DRAIN PLUG AND DRAIN ATF
3.
REMOVE OIL PAN AND GASKET
NOTICE:
Some fluid will remain in the oil pan.
Remove the 18 bolts, and carefully remove the oil pan assem-
bly. Discard the gasket.
4.
EXAMINE PARTICLES IN OIL PAN
Remove the magnets and use them to collect any steel chips.
Look carefully at the chips and particles in the pan and on the
magnet to anticipate what type of wear you will find in the trans-
axle.
Steel (magnetic)...bearing, gear and plate wear
Brass (non–magnetic)... bushing wear
5.
REMOVE OIL STRAINER
(a)
Remove the 3 bolts and oil strainer.
(b)
Remove the O–ring.
6.
DISCONNECT 5 SHIFT SOLENOID VALVE CONNEC-
TORS
7.
REMOVE ATF TEMPERATURE SENSOR
Remove the bolt and lock plate, and remove the ATF tempera-
ture sensor.
8.
SEPARATE WIRE HARNESS FROM 2 CLAMPS
D02935
D02936
D02937
D02938
B
A
A
B
B
D02937
AX–10
–
AUTOMATIC TRANSAXLE
VALVE BODY ASSEMBLY
LEXUS RX300 (RM785E)
9.
REMOVE VALVE BODY
Remove the 17 bolts and valve body.
NOTICE:
Be careful not to drop the check valve body, spring and ac-
cumulator piston.
10.
REMOVE CHECK BALL BODY AND SPRING
11.
REMOVE 3 APPLY GASKETS
12.
REMOVE SHIFT SOLENOID VALVE
Remove the 5 bolts and 5 shift solenoid valves.
13.
INSTALL SHIFT SOLENOID VALVE
Install the 5 shift solenoid valves with the 5 bolts.
Torque:
Bolt A: 6.6 N·m (67 kgf·cm, 58 in.·lbf)
Bolt B: 11 N·m (110 kgf·cm, 8 ft·lbf)
Bolt length:
Bolt A: 12 mm (0.47 in.)
Bolt B: 45 mm (1.77 in.)
14.
INSTALL APPLY GASKET
(a)
Coat 3 new apply gaskets with ATF.
(b)
Install the gaskets to the transaxle case.
D02936
D02935
C
A
B
B
C
B
C
B
A
C
D02934
D02939
–
AUTOMATIC TRANSAXLE
VALVE BODY ASSEMBLY
AX–11
LEXUS RX300 (RM785E)
15.
INSTALL CHECK VALVE AND SPRING
16.
INSTALL VALVE BODY
(a)
Align the groove of the manual valve with the pin of the
manual valve lever.
(b)
Temporarily install the valve body with the 17 bolts.
Bolt length:
Bolt A: 25 mm (0.98 in.)
Bolt B: 41 mm (1.61 in.)
Bolt C: 45 mm (1.77 in.)
(c)
Check that the manual valve lever contacts the center of
the roller at the tip of the detent spring.
(d)
Tighten the 17 bolts.
Torque: 11 N·m (110 kgf·cm, 8 ft·lbf)
17.
CLAMP WIRE HARNESS TO 2 CLAMPS
18.
INSTALL ATF TEMPERATURE SENSOR
Install the ATF temperature sensor with the lock plate and bolt.
Torque: 6.6 N·m (67 kgf·cm, 58 in.·lbf)
19.
CONNECT 5 SHIFT SOLENOID VALVE CONNECTORS
20.
INSTALL OIL STRAINER
(a)
Coat a new O–ring with ATF.
(b)
Install the O–ring to the oil strainer.
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