Lexus RX300 (MCU15). Service manual — part 572
D03604
D03611
SST
SST
Counter Drive Gear Side:
Front Planetary Gear Side:
D03613
SST
D03614
SST
–
AUTOMATIC TRANSAXLE
COMPONENT PARTS
AX–31
U140F AX (RM848E)
5.
INSTALL COUNTER DRIVE GEAR
(a)
Using a screwdriver, install the snap ring to the transaxle
case.
(b)
Using SST and a press, install the 2 bearing outer races
to the transaxle case.
SST
09950–60020 (09951–00890), 09950–70010
(09951–07150)
NOTICE:
S
Press–fit the bearing race until it contacts the snap
ring.
S
Do not apply excessive pressure to it.
(c)
Using SST and a press, install the tapered roller bearing
to the counter drive gear.
SST
09649–17010
NOTICE:
S
Press–fit the bearing inner race until it contacts the
counter drive gear.
S
Do not apply excessive pressure to it.
(d)
Using SST and a press, install the counter drive gear and
bearing to the transaxle case.
SST
09950–60010 (09951–00890), 09950–70010
(09951–07150)
NOTICE:
Do not apply excessive pressure to it.
D03811
D03913
D03813
D03600
SST
D03615
AX–32
–
AUTOMATIC TRANSAXLE
COMPONENT PARTS
U140F AX (RM848E)
6.
CHECK 1ST & REVERSE BRAKE PISTON RETURN
SPRING
Using vernier calipers, measure the free length of the spring to-
gether with the spring seat.
Standard free length: 17.61 mm (0.6933 in.)
7.
INSTALL 1ST & REVERSE BRAKE PISTON
(a)
Coat 2 new O–rings with ATF.
(b)
Install the 2 O–rings to the 1st & reverse brake piston.
(c)
Coat a 1st & reverse brake piston with ATF, install the 1st
& reverse brake piston to the transaxle case.
(d)
Using SST, a press and snap ring pliers, install the piston
return spring and snap ring to the transaxle case.
SST
09387–00070
NOTICE:
S
Stop the press when the spring sheet is lowered to the
place 1 – 2 mm (0.039 – 0.078 in.) from the snap ring
groove, preventing the spring sheet from deforming.
S
Do not expand the snap ring excessively.
8.
INSTALL FRONT PLANETARY GEAR ASSEMBLY
(a)
Using a screwdriver, install the front planetary ring gear
and snap ring to the brake hub.
D03916
SST
Counter Drive
Gear
Transaxle
Case
2nd Brake Hub
w/ Front Planetary
Gear
D03917
D03596
SST
D03918
SST
–
AUTOMATIC TRANSAXLE
COMPONENT PARTS
AX–33
U140F AX (RM848E)
(b)
Install the front planetary gear to the brake hub.
(c)
Using SST, a press and press–fit the front planetary gear.
SST
09950–60010 (09951–00400)
NOTICE:
Do not apply excessive pressure to it.
(d)
Install the washer, as shown in the illustration.
(e)
Using SST, install the nut.
SST
09387–00030, 09387–00080
Torque: 280 N·m (2,855 kgf·cm, 207 ft·lbf)
(f)
Using SST and a torque wrench, measure the starting
torque of the bearing. When the measured value is not
within the specified value, gradually tighten the nut until
it reaches the specified value.
SST
09387–00080
Starting torque:
0.6 – 1.0 N·m (5.5 – 10.0 kgf·cm, 4.8 – 8.7 in.·lbf)
D03873
D03593
D03910
D03592
D03616
AX–34
–
AUTOMATIC TRANSAXLE
COMPONENT PARTS
U140F AX (RM848E)
(g)
Install the 2 bearings, 2 races and front planetary sun
gear to the front planetary gear.
Bearing and race diameter: mm (in.)
Inside
Out side
Bearing
34.6 (1.362)
52.2 (2.055)
Race
40.3 (1.587)
58.0 (2.283)
Bearing
38.6 (1.520)
60.0 (2.362)
9.
INSTALL REAR PLANETARY GEAR
(a)
Coat a bearing race with ATF, install it to the rear planetary
gear assembly.
Bearing race diameter: mm (in.)
Inside
Out side
Race
38.6 (1.520)
58.0 (2.283)
(b)
Install the thrust washer No.2.
(c)
Install the rear planetary gear from the rear planetary ring
gear.
(d)
Using a screwdriver, install the snap ring.
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