Toyota Corolla (2004+). Manual — part 21
32-35
BRAKE
- REAR BRAKE
(b) Using SST, install the rear brake shoe, pin, shoe hold-
down spring and cup.
SST
09718-00010
SST
F42673
20. INSTALL PARKING BRAKE SHOE STRUT SET LH
(a) Apply the high temperature grease to the adjusting bolt.
(b) Install the parking brake shoe strut set LH to the rear
brake shoe.
F42695
21. INSTALL FRONT BRAKE SHOE
(a) Connect the upper side return spring to the front brake
shoe.
F42674
(b) Using SST, install the front brake shoe, pin, shoe hold-
down spring and cup.
SST
09718-00010
SST
F42672
(c)
Using a needle-nose pliers, install the anchor side ten-
sion spring to each shoe.
22. INSTALL REAR BRAKE AUTOMATIC ADJUST LEVER
LH
(a) Install the rear brake automatic adjust lever LH to the rear
brake shoe.
F42671
32-36
BRAKE
- REAR BRAKE
(b) Using a needle-nose pliers, install the upper side tension
spring.
23. CHECK REAR DRUM BRAKE INSTALLATION
(a) Check that each part is installed properly.
NOTICE:
F42670
There should be no oil or grease adhering to the friction
surfaces of the shoe lining and drum.
LH:
RH:
Front
Front
F42675
24. INSTALL REAR BRAKE DRUM SUB-ASSY
25. ADJUST REAR DRUM BRAKE SHOE CLEARANCE
(a) Temporarily install the hub nuts.
(b) Remove the hole plug, and turn the adjuster and expand
the shoe until the drum locks.
Expand
F42838
32-37
BRAKE
- REAR BRAKE
(c)
Using a screwdriver, back off the adjuster 8 notches.
(d) Install the hole plug.
Contract
F42837
26. FILL RESERVOIR WITH BRAKE FLUID
27. BLEED MASTER CYLINDER (See page 32-4)
SST
09023-00100
28. BLEED BRAKE LINE (See page
32-4)
29. CHECK FLUID LEVEL IN RESERVOIR
30. CHECK BRAKE FLUID LEAKAGE
31. INSTALL REAR WHEEL
32. INSPECT PARKING BRAKE LEVER TRAVEL (See page
33-2)
33. ADJUST PARKING BRAKE LEVER TRAVEL (See page
33-2)
32-46
BRAKE
- SKID CONTROL SENSOR
SKID CONTROL SENSOR
320IR-02
REPLACEMENT
HINT:
Replace the RH side by the same procedure as the LH side.
1.
REMOVE REAR WHEEL
2.
REMOVE REAR BRAKE DRUM SUB-ASSY (See page 32-31)
3.
DISCONNECT SKID CONTROL SENSOR WIRE
(a) Disconnect the skid control sensor wire connector from
the skid control sensor.
F12503
4.
REMOVE REAR AXLE HUB & BEARING ASSY LH (See page
30-24)
5.
REMOVE SKID CONTROL SENSOR
(a) Mount the rear axle hub in a soft jaw vise.
NOTICE:
Replace the axle hub assembly if it is dropped or a strong
shock is given to it.
(b) Using a pin punch and hammer, drive out the 2 pins and
remove the 2 attachments from SST.
(c)
Using SST and 2 bolts (Diameter: 12 mm, pitch: 1.5 mm),
remove the skid control sensor from the rear axle hub.
SST
SST
09520-00031 (09520-00040), 09521-00020,
09950-00020
Bolt
NOTICE:
Bolt
F
If a damage is inflicted to the sensor rotor, replace the
axle hub assembly.
F
Do not scratch the contacting surface of axle hub and
speed sensor.
SST
F08657
32-47
BRAKE
- SKID CONTROL SENSOR
6.
INSTALL SKID CONTROL SENSOR
(a) Clean the contacting surface of the axle hub and a new
speed sensor.
NOTICE:
Do not stick any foreign objects to the sensor rotor.
(b) Place the speed sensor on the axle hub so that the con-
nector makes the lowest position under the on-vehicle
condition.
F07318
(c)
Using SST and press, install the new speed sensor to the
axle hub.
SST
09214-76011
SST
F08658
7.
INSTALL REAR AXLE HUB & BEARING ASSY LH (See page
30-24)
8.
CONNECT SKID CONTROL SENSOR WIRE
(a) Connect the skid control sensor wire connector to the skid
control sensor.
F12503
9.
INSTALL REAR BRAKE DRUM SUB-ASSY (See page
32-31)
10. INSTALL REAR WHEEL
Torque: 103 N m (1,050 kgf cm, 76 ft lbf)
11. INSPECT AND ADJUST REAR WHEEL ALIGNMENT (See page
27-3)
12. CHECK ABS SPEED SENSOR SIGNAL (See page 05-297)
32-44
BRAKE
- SPEED SENSOR FRONT LH
SPEED SENSOR FRONT LH
320IQ-02
REPLACEMENT
HINT:
Replace the RH side by the same procedure as the LH side.
1.
REMOVE FRONT WHEEL
2.
REMOVE FRONT FENDER LINER LH
3.
REMOVE SPEED SENSOR FRONT LH
(a) Disconnect the speed sensor wire harness clamp from
the body.
(b) Disconnect the speed sensor connector.
F42599
(c)
Remove the 2 clamp bolts holding the sensor harness
from the body and shock absorber.
F40024
(d) Remove the bolt and speed sensor front LH.
NOTICE:
Keep on the sensor tip clean.
C80815
4.
INSTALL SPEED SENSOR FRONT LH
(a) Install the speed sensor front LH with the bolt.
Torque: 8.0 N m (82 kgf cm, 71 in. lbf)
NOTICE:
Make sure the sensor tip is clean.
C80815
32-45
BRAKE
- SPEED SENSOR FRONT LH
(b) Install the sensor harness clamp with the 2 bolts ”A” and
”B” to the body and shock absorber.
Torque:
A
Bolt A: 8.0 N m (82 kgf cm, 71 in. lbf)
Bolt B: 29 N m (296 kgf cm, 21 ft lbf)
B
F40024
(c)
Connect the speed sensor connector.
(d) Connect the speed sensor wire harness clamp to the
body.
F42599
5.
INSTALL FRONT FENDER LINER LH
6.
INSTALL FRONT WHEEL
Torque: 103 N m (1,050 kgf cm, 76 ft lbf)
7.
CHECK ABS SPEED SENSOR SIGNAL (See page 05-297)
32-2
BRAKE
- BRAKE SYSTEM
320I8-02
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the probability of the
cause of the problem. Check each part in order. If necessary, replace these parts.
Symptom
Suspect Area
See page
3. Fluid leaks for brake system
-
4. Air in brake system
32-4
5. Piston seals (Worn or damaged)
32-25
Low pedal or spongy pedal
32-31
6. Rear brake shoe clearance (Out of adjustment)
32-31
7. Master cylinder (faulty)
32-13
8. Booster push rod (Out of adjustment)
32-13
1. Brake pedal free play (Minimal)
32-6
2. Parking brake lever travel (Out of adjustment)
33-2
3. Parking brake wire (Sticking)
33-7
33-10
4. Rear brake shoe clearance (Out of adjustment)
32-31
5. Pad or lining (Cracked or distorted)
32-25
32-31
Brake drag
6. Piston (Stuck)
32-25
32-31
7. Piston (Frozen)
32-25
32-31
8. Tension or return spring (Faulty)
32-31
9. Booster push rod (Out of adjustment)
32-13
10.Vacuum leaks for booster system
32-18
11.Master cylinder (Faulty)
32-13
1. Piston (Stuck)
32-25
32-31
2. Pad or lining (Oily)
32-25
32-31
Brake pull
3. Piston (Frozen)
32-25
32-31
4. Disc (Scored)
32-25
5. Pad or lining (Cracked or distorted)
32-25
32-31
32-3
BRAKE
-
BRAKE SYSTEM
1. Fluid leaks for brake system
-
2. Air in brake system
32-4
3. Pad or lining (Worn)
32-25
32-31
4. Pad or lining (Cracked or distorted)
32-25
32-31
5. Rear brake shoe clearance (Out of adjustment)
32-31
Hard pedal but brake inefficient
6. Pad or lining (Oily)
32-25
32-31
7. Pad or lining (Glazed)
32-25
32-31
8. Disc (Scored)
32-25
9. Booster push rod (Out of adjustment)
32-13
10.Vacuum leaks for booster system
32-18
1. Pad or lining (Cracked or distorted)
32-25
32-31
2. Installation bolt (Loose)
32-25
3. Disc (Scored)
32-25
4. Pad support plate (Loose)
32-25
5. Sliding pin (Worn)
32-25
Noise from brakes
6. Pad or lining (dirty)
32-25
32-31
7. Pad or lining (Glazed)
32-25
32-31
8. Anchor, return or tension spring (Faulty)
32-31
9. Anti-squeal shim (Damaged)
32-25
10.Shoe hold-down spring (Damaged)
32-31
33-2
PARKING BRAKE
- PARKING BRAKE SYSTEM
3307C-01
ADJUSTMENT
1.
REMOVE REAR WHEEL
2.
ADJUST REAR DRUM BRAKE SHOE CLEARANCE (See page
32-31)
3.
INSTALL REAR WHEEL
Torque: 103 N m (1,050 kgf cm, 76 ft lbf)
4.
INSPECT PARKING BRAKE LEVER TRAVEL
(a) Pull the parking brake lever to the fully applied position, and count the number of clicks.
Parking brake lever travel: 6 - 9 clicks at 196 N (20 kgf, 44.1 lbf)
5.
ADJUST PARKING BRAKE LEVER TRAVEL
(a) Remove the rear console box sub-assy (See page
71-10).
(b) Loosen the lock nut and turn the adjusting nut until the le-
ver travel turns correct.
Lock Nut
(c)
Tighten the lock nut.
Torque: 5.0 N m (55 kgf cm, 44 in. lbf)
(d) Install the rear console box sub-assy.
Adjusting Nut
F41857
33-6
PARKING BRAKE
- PARKING BRAKE CABLE ASSY NO.1
PARKING BRAKE CABLE ASSY NO.1
3307F-01
COMPONENTS
A/T:
Console Box Carpet
M/T:
Floor Shift Shift Lever
Knob Sub-assy
Console Panel Upper
Console Panel Upper
Parking Brake Hole
Cover Sub-assy
A/T:
Console Box Sub-assy
Lock Nut
5.0 (55, 44 in. lbf)
Adjusting Nut
12.5 (130, 9)
Parking Brake
Lever Sub-assy
Connector
12.5 (130, 9)
Parking Brake
Switch Connector
Parking Brake
Equalizer
Cable Assy No.1
Front Floor Heat
Insulator No.2
Front Floor Heat
Insulator No.1
43 (440, 32)
5.5 (55, 48 in. lbf)
Exhaust Pipe Assy Front
Exhaust Pipe
Support
Front Floor
5.5 (55, 48 in. lbf)
Panel Brace
Exhaust Pipe
Support
43 (440, 32)
29.6 (302, 21)
Nm (kgfcm, ftlbf)
: Specified torque
F42668
33-7
PARKING BRAKE
- PARKING BRAKE CABLE ASSY NO.1
3307G-01
REPLACEMENT
1.
REMOVE CONSOLE BOX SUB-ASSY REAR (See page 71-10)
2.
REMOVE PARKING BRAKE LEVER SUB-ASSY (See page
33-4)
3.
REMOVE EXHAUST PIPE ASSY FRONT (See page 15-2)
4.
REMOVE FRONT FLOOR HEAT INSULATOR NO.1
(a) Remove the 3 nuts and front floor insulator No.1.
F42140
5.
REMOVE FRONT FLOOR HEAT INSULATOR NO.2
(a) Remove the 2 nuts and front floor insulator No.2.
F42141
6.
REMOVE PARKING BRAKE CABLE ASSY NO.1
(a) Disconnect the parking brake cable assy No.1 from the equalizer and remove the parking brake cable
assy No.1.
7.
INSTALL PARKING BRAKE CABLE ASSY NO.1
(a) Connect the parking brake cable assy No.1 to the equalizer and install the parking brake cable assy
No.1.
8.
INSTALL FRONT FLOOR HEAT INSULATOR NO.2
(a) Install the front floor insulator No.2 with the 2 nuts.
Torque: 5.5 N m (55 kgf cm, 48 in. lbf)
F42141
33-8
PARKING BRAKE
- PARKING BRAKE CABLE ASSY NO.1
9.
INSTALL FRONT FLOOR HEAT INSULATOR NO.1
(a) Install the front floor insulator No.1 with the 3 nuts.
Torque: 5.5 N m (55 kgf cm, 48 in. lbf)
F42140
10. INSTALL EXHAUST PIPE ASSY FRONT (See page 15-2)
11. INSTALL PARKING BRAKE LEVER SUB-ASSY (See page
33-4)
12. INSPECT PARKING BRAKE LEVER TRAVEL (See page
33-2)
13. ADJUST PARKING BRAKE LEVER TRAVEL (See page
33-2)
14. INSTALL CONSOLE BOX SUB-ASSY REAR
33-9
PARKING BRAKE
- PARKING BRAKE CABLE ASSY NO.3
PARKING BRAKE CABLE ASSY NO.3
3307H-01
COMPONENTS
7.8 (80, 69 in. lbf)
Parking Brake
5.4 (55, 48 in. lbf)
Cable Assy No.2
Skid Control Sensor
Wire Harness Clip
5.4 (55, 48 in. lbf)
5.4 (55, 48 in.lbf)
Parking Brake
5.4 (55, 48 in.lbf)
Cable Assy No.3
Equalizer
5.4 (55, 48 in. lbf)
Cable Retainer
Cable Retainer
5.4 (55, 48 in. lbf)
7.8 (80, 69 in.lbf)
Fuel Tank Protector No.1
5.5 (55, 48 in.lbf)
Front Floor Heat
Insulator No.2
Front Floor Heat
Insulator No.1
43 (440, 32)
Exhaust Pipe
Exhaust Pipe Assy Front
Support
Front Floor Panel Brace
5.5 (55, 48 in.lbf)
43 (440, 32)
29.6 (302, 21)
Nm (kgfcm, ftlbf)
: Specified torque
F42665
33-10
PARKING BRAKE
- PARKING BRAKE CABLE ASSY NO.3
33018-03
REPLACEMENT
HINT:
For parking brake cable assy No.2, perform the same procedure to the parking brake cable assy No.3.
1.
REMOVE REAR WHEEL
2.
REMOVE REAR BRAKE DRUM SUB-ASSY (See page 32-31)
3.
REMOVE REAR BRAKE AUTOMATIC ADJUST LEVER LH (See page
32-31)
4.
REMOVE FRONT BRAKE SHOE (See page 32-31)
SST
09718-00010
5.
REMOVE PARKING BRAKE SHOE STRUT SET LH (See page 32-31)
6.
REMOVE REAR BRAKE SHOE (See page 32-31)
SST
09718-00010
7.
DISCONNECT PARKING BRAKE CABLE ASSY NO.3
(a) Remove the bolt, and disconnect the parking brake cable
assy No.3 from the backing plate.
F42652
8.
REMOVE EXHAUST PIPE ASSY FRONT (See page 15-2)
9.
REMOVE FRONT FLOOR HEAT INSULATOR NO.1 (See page 33-7)
10. REMOVE FRONT FLOOR HEAT INSULATOR NO.2 (See page 33-7)
11. REMOVE FUEL TANK PROTECTOR NO.1
(a) Remove the 5 nuts and fuel tank protector No.1.
12. REMOVE PARKING BRAKE CABLE ASSY NO.3
(a) Using a clip remover, disconnect the skid control sensor
wire harness clip from the clamp.
(b) Remove the 4 bolts and cable retainer from the body.
(c)
Disconnect the parking brake cable assy No.3 from the
equalizer, and remove the parking brake cable assy No.3.
13. INSTALL PARKING BRAKE CABLE ASSY NO.3
(a) Connect the parking brake cable assy No.3 to the equaliz-
F42653
er.
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