Toyota FJ Cruiser (GSJ 10, 15 series). Manual — part 418

MT–18

RA61F MANUAL TRANSMISSION – MANUAL TRANSMISSION UNIT

MT

SHIFT AND SELECT LEVER

REVERSE IDLER GEAR

SHIFT AND SELECT
LEVER SHAFT

SHIFT AND SELECT LEVER CAM

COMPRESSION SPRING

LOCK BALL PIN

COUNTER GEAR ASSEMBLY

INPUT SHAFT ASSEMBLY

OUTPUT SHAFT ASSEMBLY

REVERSE IDLER
GEAR BEARING

REVERSE IDLER GEAR SHAFT

E-RING

N*m (kgf*cm, ft*lbf) :Specified torque

Non-reusable part

33 (340, 25)

C136409E01

RA61F MANUAL TRANSMISSION – MANUAL TRANSMISSION UNIT

MT–19

MT

NO. 1 GEAR SHIFT FORK

NO. 1 GEAR SHIFT
FORK SHAFT

NO. 1 GEAR
SHIFT HEAD

NO. 2 GEAR SHIFT FORK

NO. 2 GEAR SHIFT FORK SHAFT

NO. 3 GEAR SHIFT FORK

NO. 4 GEAR SHIFT FORK

NO. 4 GEAR SHIFT
FORK SHAFT

N*m (kgf*cm, ft*lbf) :Specified torque

Non-reusable part

20 (199, 14)

20 (199, 14)

SLOTTED
SPRING PIN

E-RING

PIN

PIN

SHIFT ARM PIVOT

SHIFT
DETENT BALL

COMPRESSION
SPRING

SLOTTED SPRING PIN

NO. 2 GEAR
SHIFT HEAD

SLOTTED
SPRING PIN

SHIFT INTERLOCK
BRACKET

21 (214, 15)

x4

PIN

1ST AND REVERSE SHIFT ARM

NO. 3 GEAR SHIFT FORK SHAFT

Apply MP grease

C136404E01

MT–20

RA61F MANUAL TRANSMISSION – MANUAL TRANSMISSION UNIT

MT

DISASSEMBLY

1.

REMOVE FLOOR SHIFT CONTROL SHIFT LEVER
RETAINER SUB-ASSEMBLY
(a) Remove the 4 bolts, then remove the floor shift

control shift lever retainer.

(b) Using a plastic hammer, remove the floor shift

control shift lever retainer.

2.

REMOVE SHIFT LEVER HOUSING
(a) Remove the bolt, then separate the shift lever

housing.

3.

REMOVE MANUAL TRANSMISSION CASE COVER
SUB-ASSEMBLY
(a) Remove the 4 bolts, then remove the transmission

case cover.

4.

REMOVE SHIFT DETENT BALL PLUG
(a) Using a socket hexagon wrench (10 mm), remove

the shift detent ball plug from the transmission rear
case.

(b) Remove the ball and compression spring from the

transmission rear case.

F051567

D033729

F051568

F051569

F051570

RA61F MANUAL TRANSMISSION – MANUAL TRANSMISSION UNIT

MT–21

MT

5.

REMOVE OUTPUT SHAFT ADJUST NUT
(a) Using a chisel and hammer, unstake the nut.

(b) Place the gearshift into 5th gear, and then fix the

input shaft using SST.
SST

09556-16030

(c) Using a belt and wooden block, fasten the

transmission to the workbench.

(d) Using a socket wrench (60 mm), remove the nut

from the transmission rear case.

(e) Remove the belt and wooden block from the

transmission.

(f)

Remove taper roller bearing No. 2 and the spacer.

6.

REMOVE TRANSMISSION REAR CASE
(a) Remove the 10 bolts and 3 clamps.

D033734

SST

D033631E01

F051825

D033736

Clamp

Clamp

D033738E01