Toyota FJ Cruiser (GSJ 10, 15 series). Manual — part 428

MT–58

RA61F MANUAL TRANSMISSION – OUTPUT SHAFT

MT

TRANSMISSION

RA61F MANUAL TRANSMISSION

OUTPUT SHAFT

COMPONENTS

OUTPUT SHAFT
CENTER BEARING

Apply MP grease

OUTPUT SHAFT
REAR BEARING

Non-reusable part

OUTPUT SHAFT

NO. 3 SYNCHRONIZER RING

C114068E03

RA61F MANUAL TRANSMISSION – OUTPUT SHAFT

MT–59

MT

DISASSEMBLY

1.

REMOVE NO. 3 SYNCHRONIZER RING
(a) Remove the No. 3 synchronizer ring from the output

shaft.

2.

REMOVE OUTPUT SHAFT CENTER BEARING
(a) Remove the output shaft center bearing from the

output shaft.

3.

REMOVE OUTPUT SHAFT REAR BEARING
(a) Using SST and a press, remove the output shaft

rear bearing from the output shaft.
SST

09950-00020, 09950-70010 (09951-07100),
09950-60010 (09951-00510)

INSPECTION

1.

INSPECT OUTPUT SHAFT
(a) Using a cylinder gauge, measure the inside

diameter of the output shaft.
Standard inside diameter:

45.017 to 45.025 mm (1.7723 to 1.7726 in.)

Maximum inside diameter:

45.025 mm (1.7726 in.)

If the diameter exceeds the maximum, replace the
output shaft.

2.

INSPECT NO. 3 SYNCHRONIZER RING
(a) Using a feeler gauge, measure the clearance

between the synchronizer ring and gear spline.
Standard clearance:

0.70 to 1.50 mm (0.0276 to 0.0591 in.)

Minimum clearance:

0.70 mm (0.0276 in.)

If the clearance is less than the minimum, replace
the synchronizer ring.

(b) Coat the output shaft and synchronizer ring cone

with gear oil. Check the braking effect of the
synchronizer ring. Turn the synchronizer ring in one
direction while pushing it to the gear cone. Check
that the ring locks.

SST

F051075E01

F051607

F051608

F051609

MT–60

RA61F MANUAL TRANSMISSION – OUTPUT SHAFT

MT

REASSEMBLY

1.

INSTALL OUTPUT SHAFT REAR BEARING
(a) Using SST and a press, install a new output shaft

rear bearing onto the output shaft.
SST

09316-60011 (09316-00011)

(b) Apply a light coat of MP grease to the bearing.

2.

INSTALL OUTPUT SHAFT CENTER BEARING
(a) Apply gear grease to the output shaft center bearing

and install it onto the output shaft.

3.

INSTALL NO. 3 SYNCHRONIZER RING
(a) Apply gear oil to the No. 3 synchronizer ring, and

install it onto the output shaft.

SST

F051076E01

RA61F MANUAL TRANSMISSION – COUNTER GEAR AND REVERSE IDLER GEAR

MT–61

MT

TRANSMISSION

RA61F MANUAL TRANSMISSION

COUNTER GEAR AND REVERSE IDLER GEAR

COMPONENTS

NO. 3 SYNCHROMESH
SHIFTING KEY SPRING

NO. 4 SYNCHROMESH
SHIFTING KEY

REVERSE GEAR
SPLINE PIECE

SNAP RING

1ST GEAR NEEDLE
ROLLER BEARING

BALL

COUNTER GEAR FRONT
BEARING OR ROLLER

COUNTERSHAFT
GEAR 1ST SPEED

COUNTERSHAFT
REVERSE GEAR

REVERSE GEAR
BEARING RACE
INNER

REVERSE GEAR
NEEDLE ROLLER
BEARING

NO. 1 SYNCHRONIZER
RING SET (FOR 1ST GEAR)

NO. 3 TRANSMISSION
HUB SLEEVE

NO. 4 SYNCHRONIZER
RING

Non-reusable part

C114072E07