Great Wall. Service manual for chassis and body (2006) — page 24

B0-53

Vehicle Body

Instrument Panel

Dismantle of instrument panel

(Dr SF)

1.

Disconnect the cable of accumulator from the negative

polar;

2.

Tear down the steering wheel;

3.

Tear down the combined switch shell cluster;

4.

Tear down the bonnet lock switch;

Tear down the two screws and the sliding fastener of bonnet

lock.

5.

Tear down the central bottom-wall (Dr)

Tear down the decorative cover of gearbox (SF)

6.

Tear down the instrument cover (SF).

Tear down the two screws and the cover.

7.

Tear down the lower instrument cover;

(a)

Tear down the ignition lock;

(b)

Tear down the five screws and the cover;

Tear down the four screws and the cover;

(c)

Disconnect the plugging elements.

8.

Tear down the air-conditioner controlling panel;

(a) Pull out the air-conditioner controlling button;

(b) Prize out the A/C switch;

(c) Prize out the air-conditioner panel as shown in the

drawing with screwdriver and take it down.

Notice: the screwdriver should be wrapped with adhesive

strap at its head before using.

(d)

Disconnect the plugging elements.

9.

Tear down the decorative cover of instrument (Dr)

(a)

Tear down the two screws to pull out the decorative cover

of instrument;

(b)

Disconnect the plugging elements.

E

F

B0-54

Vehicle Body

Instrument Panel

10. Tear down the combination instrument;

(a)

Tear down the four screws;

Tear down the two screws;

(b)

Disconnect the plugging elements;

(c)

Tear down the combination instrument.

11. Tear down the ashtray cluster;

12. Tear down the central cover;

(a)

Tear down the decorative frame;

(b)

Tear down the three screws to pull out the central cover;

(c)

Disconnect the plugging elements.

13. Tear down the central panel;

(a)

Prize out the central panel as shown in the drawing with

screwdriver to take it down.

Notice: the screwdriver must be wrapped with adhesive strap

at its head before using.

(b)

Disconnect the plugging elements.

14. Tear down the air-conditioning controlling mechanism

assembly;

Tear down the two screws, which will let the air-conditioning

controlling mechanism in suspension.

15. Tear down the air-controlling panel;

(a)

Tear down the four screws to pull out the air-condition-

ing panel;

(b)

Disconnect the plugging element;

16. Tear down the CD device or the combined acoustic

device;

(a)

Tear down the four screws.

(b)

Disconnect the aerial cable and the plugging elements.

(c)

Tear down the CD device or the combined acoustic device.

17. Tear down the glove box;

Tear down the two screws and the glove box.

SF

Seize the flanges at two ends of glove box into the sliding

channel of the glove box.

18. Tear down the central air tunnel;

Tear down the four screws and the central air tunnel.

B0-55

Vehicle Body

Instrument Panel

19. Tear down the instrument panel body;

(a)

Tear down the three screws and the instrument panel.

(b)

Disconnect the plugging elements.

SF:

(a)

Tear down the fixing bolts at the ends of instrument panel

body to pull out the fixed clipes at the front end.

(b)

Disconnect the plugging elements.

SL SK SJ SY

1.

Disconnect the cable of accumulator from the negative

polar (-):

2.

Tear down the steering wheel;

3.

Tear down the combined switch shell cluster;

4.

Tear down the bonnet lock switch;

Tear down the two screws and the sliding fastener of bonnet

lock.

5.

Tear down the lower instrument cover;

6.

Tear down the lower decorative frame of the instrument

panel;

Prize out the decorative frame of instrument with screwdriver

and take it down.

Notice: the screwdriver must be wrapped with adhesive

strap at its head before using.

7.

Tear down the decorative cover of instrument;

(a) Tear down the three screws to pull out the decorative

cover of instrument.

(b) Disconnect the plugging elements.

8.

Tear down the ashtray cluster;

9.

Tear down the central cover;

(a) Tear down the three screws to pull out the central cover;

(b)

Disconnect the plugging elements

B0-56

Vehicle Body

Instrument Panel

10. Tear down the combination instrument;

(a)

Tear down the four screws;

(b)

Disconnect the plugging elements.

(c)

Tear down the combination instrument.

11. Tear down the CD or combined acoustic device;

(a)

Tear down the four screws;

(b)

Disconnect the aerial cable and the plugging elements;

(c)

Tear down the CD or the combined acoustic device.

12. Tear down the central air tunnel;

Tear down the four screws to take out the central air tunnel.

13. Tear down the air-conditioner controlling panel;

(a)

Pull out the air-conditioner controlling button;

(b)

Prize out the A/C switch;

(c)

Prize out the air-conditioner controlling panel as shown

in the drawing with screwdriver and take it down.

Notice: the screwdriver should be wrapped with adhesive

strap at its head before using.

(d)

Disconnect the plugging elements.

14. Tear down the air-conditioning controlling mechanism

assembly;

Tear down the two screws and let the air-conditioner control-

ling mechanism in suspension.

15. Tear down the lower covering board at right end;

Tear down the four screws and take out the lower covering

board at right end.

16. Tear down the glove box;

Tear down the two screws and the glove box

17. Tear down the instrument body;

(a)

Tear down the three bolts and the instrument panel;

(b)

Disconnect the plugging elements.

Mount of instrument panel

Mount the parts of instrument panel in the reverse

approach.

B0-57

Safety belt (

)

Element figure

Vehicle Body

Safety Belt

Dr SL SK SF SY SJ

SF rear safety belt

N

m

specified torque

43

43

43

43

43

QP

43

43

front safety belt

B0-58

Safety belt (

)

Element figure

Vehicle Body

Safety Belt

QP

43

QP

43

43

43

43

safety belt in
SY model
vehicle

43

safety belt in SJ

model vehicle

N

m

specified torque

B0-59

Body

Safety Belt

Safety belt

1. Driving test (in the security place);

(a)

Fix the safety belt of the front seat.

(b)

Drive the vehicle at the speed of 16 km/h and brake it

suddenly;

(c)

Check the safety belt, which should be lock tightly

without expansion.

Remark: it is required to tear down the mechanism

fittings of the safety belt to make the following static load

test at the security place, in addition, moderate inspection

for the new safety belt should be conducted before

mounting no matter when the new safety belt fittings is

needed to mount.

2.

Static test

a)

Tear down the lock-type expansion fittings;

(b)

Tilt the expansion fittings slowly;

(c)

Check the expansion of safety belt, which should be

pulled out when the tilt angle is no more than 15 but not

be pulled out when the tilt angle is more than 45

.

If the requirement is not met, change the safety belt fittings.

Two-point safety belt

(manually operated)

(a)

Adjust the safety belt to the moderate length;

(b)

Exert the stable load on the belt;

(c)

Check whether the safety belt is elongated or not, in such

case, the belt should not be elongated.

B0-60

Seat (

)

Element figure

Vehicle Body

Seat

Dr SL SK SF SY SJ
front seat

seat in SY
model vehicle

N

m

specified torque

37

37

37

37

18

18

18

18

B0-61

Safety belt (

)

Element figure

Vehicle Body

Safety Belt

Dr rear seat

SL rear seat

N

m

specified torque

18

18

18

18

18

SY small seat

18

18

18

B0-62

Seat (

)

Element figure

Body

Seat

SF rear seat

18

18

18

18

18

18

18

SJ rear seat

N

m

specified torque

18

B0-63

Spoiler (

)

Element figure

Vehicle Body

Spoiler

Dismantle of Spoiler

1.

Tear down the spoiler assembly;

(a)

Tear down the four bolts and the spoiler;

(b)

Tear down the three bolts and the spoiler supporter.

2.

Tear down the wire harness of highly-mounted stop-

grade lamp and take it down;

Mount of spoiler

Mount the spoiler in the reverse approach.

SF

spoiler

spoiler supporter

highly mounted stop-grade lamp

B0-64

Spoiler (

)

Element figure

Vehicle Body

Spoiler

Spoiler disassembly

1.

Tear down the highly-mounted stop-grade lamp;

(a)

Tear down the two screws and disconnect the wire harness

from lamp.

(b)

Tear down the highly-mounted stop lamp from the spoiler.

2.

Tear down the spoiler assembly

(a)

Tear down the rear beam trim panel from the inside of body.

(b)

Tear down the four nuts and disconnect the wire harness

from the spoiler;

(c)

Tear down the spoiler assembly and spoiler gasket from the

outside.

SJ

(a)

Open the two covers of round hole at the top-grade of

spoiler;

(b)

Tear down the two bolts and disconnect the wire harness

from the spoiler.

(c)

Tear down the spoiler assembly and spoiler gasket from the

outside.

Mount of Spoiler

Mount the spoiler in the reverse approach.

SY SJ

spoiler gasket

nut

highly mounted

stop lamp

spoiler

assembly

B0-65

Luggage rack

Element figure

Vehicle Body

Luggage Rack

bracket fastening

button

main sill

SF SY

antiskid strip

beam

blanking plug of

main sill

adjusting button of antiskid strip

fixed bracket

mounting plate of outer

luggage rack

adhesive strip of mounting plate

luggage rack assembly

SJ

B0-66

Body

Reserve Tire Bracket

Reserve tire bracket (

)

Element figure

reserve tire holder

buffer block bracket

buffer block

lock clip bracket
assembly

return spring

reserve tire bracket

adjusting arm

reserve tire lock

90

SY

specified torque

reserve tire bracket

reserve tire holder

reserve tire lock

lock clip bracket assembly

adjusting arm

SJ

90

K

N

m

B0-67

Vehicle Body

Reserve Tire Bracket

Reserve tire bracket (

)

Element figure

buffer block

springy welt

trim cover of fixed bracket

decorative cover of screw hole

reserve tire bracket

nut

SF

Dismantle of reserve tire bracket

1.

Tear down the trim cover of fixed bracket;

Tear down the decorative cover of screw hole, and then tear down the

trim cover of fixed bracket.

Tear down the adjusting arm (SY SJ)

Tear down the two bolts to take down the adjusting arm;

2.

Tear down the reserve tire bracket;

Tear down the three bolts and take down the reserve tire bracket. (SF)

Tear down the three bolts and take down the reserve tire bracket. (SY

SJ)

Mount of reserve tire bracket

1.

Mount the reserve tire bracket;

(a)

Stick the springy welt on the corresponding face where the

reserve tire bracket contact with the body; (SF)

(b)

Fix the reserve tire bracket on the body with eight bolts (SF).

Fix the reserve tire bracket with three bolts on the right mail sill

and tail beam of the body.

2.

Mount the trim cover of fixed bracket;

Mount the trim cover of fixed bracket and the decorative cover of

screw hole.

Mount the adjusting arm (SY SJ)

Fix the adjusting arm on the tail beam bracket of the body by screwing

the two bolts in the fixing hole.

Notice: the paint layer should be well protected during

disassembling and assembling.

B0-68

Vehicle Body

Body Dimension

Body Dimension

Large lamp seat (

)

SF
(point Size in 3D)

Dr
(point Size in 3D)

Mark

Name

Bore diameter

Mark

Name

Bore diameter

A,a

Radiator mounting hole

M8

B,b

Radiator mounting hole

M8

C,c

Cab mounting hole

10

20

A

B

b

a

603

`

c

573

573

A

B

a

b

c

C

573

573

623