Great Wall. Service manual for chassis and body (2006) — page 29
BE-55
Body Electric System
CCL and Electric Rocker Gear System
Definition of the connecting wire of CCL
1. G/R (G/W) Turn lamp
Connected to the anode wire of the turn lamp (right ) on vehicle, it will output 12 V voltage
when it is in operation
2. O
w/b1)
Window-shutting signal output
This wire has one second of voltage output of 12V when the car door is locking. (top SY SJ)
3. No connection
4. G (Y) Unlocking output of CCL
Connected to the locking wire of actuator of CCL, and the normally closed contact in the
internal relay is the grounding wire.It will output 12 v voltage when locking with REMOTE
CONTROLLER or manually because the common spot of relay will contact the normally
opening contact.
5. Bl (G) Locking output of CCL
Connected to the locking wire of actuator of CCL, and the normally closed contact inside
the internal relay is the grounding wire.It will output 12 V voltage when locking with
REMOTE CONTROLLER or manually because the common sots of relay will contact
with the normally opening contact.
6. Gr (G/B) Turn lamp
Connected to the anode wire of left turn lamp of vehicle, it will output 12 v Voltage when in
operation.
7. W (W) Manually controlled unlocking signal
The door lock control the locking process through the manual unlocking switch at left front
door, that is, under the locking condition, press the switch, the lock will be opened (the
switch will return to the connection situation automatically after pressing.
8. Br (R/B) Negative output of door switch
Connected to the car door lamp switch, it is connected to the grounding wire (the indoor
lamp will light when opening the door.
9. R/G (G/B) Rotating speed test
The car door will lock automatically when the vehicle reaches a certain speed.
10. W(R )
ACC test
Connect to the ACC wire, which will have 12 V voltage when the key is rotated to the ACC position.
11. R (R )
Power anode (12V)
Connect to the anode of accumulator on vehicle, in front of which should be set the fuse
so that the voltage will be no less than 10V when the starter is in operation.
12. B(B) Power cathode
Connect to the body (grounding wire), it should be short as possible as can because the
overlong wire will produce the interference source.
SY SJ
1
2
3
4
5
6
7
8
9
10
11
12
left turning light
manual switch locking signal
closing window output
none
door switch negative input
speed test
ACC test
power anode 12V
remote control opening lock output
power cathode
remote control closing lock output
12V
W
K
door switch
K
M
M
M
M
Items in the parenthesis is for SY diesel model
Items with
are configuration for SJ and top SY
BE-56
Body Electric System
CCL and Electric Rocker Gear System
Diagram of electric rocker gear
Dr
main
auxiliary
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
main
auxiliary
main
auxiliary
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
1
2
3
4
5
6
7
8
9
10
1
2
1
2
4
3
5
2
1
3
4
5
1
2
2
1
3
4
R
N
2
3
4
5
2
1
2
1
3
4
5
2
1
3
4
5
1
2
1
2
3
4
5
electric window relay
ST
ON ACC
auxiliary
falling
stop
raising
main
falling
stop
raising
auxiliary
main
falling
stop
raising
falling
stop
raising
auxiliary
main
falling
raising
falling
stop
raising
right rear
left rear
right front
left
front
inhibitor switch
falling
stop
raising
stop
right front door switch
left front door switch
battery
fuse
ignition switch
ignition switch
electric rocker gear
left rear door switch
left rear door switch
BE-57
Body Electric System
CCL and Electric Rocker Gear System
SF
right rear door switch
1
2
3
4
5
left rear door switch
1
2
3
4
5
right front door switch
1
2
3
4
5
left front door switch
1
2
3
4
5
6
7
8
9
10
11
12
13
ignition switch
1
2
3
4
5
6
7
U
9
10
electric rocker gear
1
2
2
1
5
2
3
1
4
2
1
2
5
1
4
3
1
2
5
2
1
4
3
2
1
12
7
13
1
3
4
2
electric window relay
ST
ON
ACC
battery
fuse
ignition switch
right rear
left rear
right
front
left
front
control lock
12
11
inhibitor switch
Diagram of electric rocker gear
BE-58
Body Electric System
CCL and Electric Rocker Gear System
Diagram of electric rocker gear
SL SK SY
5
2
1
1
2
3
4
ST
ON ACC
N
O
P
Q
R
S
T
U
1
2
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
5
right rear
auxiliary
falling
stop
raising
main
falling
stop
raising
auxiliary
main
falling
stop
raising
falling
stop
raising
auxiliary
main
falling
raising
falling
stop
raising
inhibitor switch
falling
stop
raising
stop
battery
fuse
main
auxiliary
main
auxiliary
main
auxiliary
electric window relay
left rear
right front
left front
right front door switch
left front door switch
ignition switch
electric rocker gear
left rear door switch
ignition switch
N
2
3
4
5
4
3
left rear door switch
1
2
1
5
1
2
3
4
5
3
2
4
1
2
1
5
1
2
3
4
5
3
2
4
1
2
1
5
1
2
3
4
5
3
2
4
BE-59
Diagram of electric rocker gear
SJ Top-grade SY
2
1
4
3
5
1
6 2
6
1
5
2
1
4
3
2
1
Q
6
1
5
3
2
1
5
Q
6
1
10
central control lock
left front
right front
left rear
right rear
1
2
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
10
fuse
battery
iocking switch
8
3
ACC
ON
ST
ignition switch
electric rocker gear
right rear door switch
left rear door switch
right front door switch
left front door switch
Body Electric System
CCL and Electric Rocker Gear System
BE-60
Inspection on Common Trouble
Trouble
Possible causes
Repairing approaches
Burned out fuse
Change and check whether there is
short circuit
Wiring failure
Seize-up of electric rocker gear
or mechanical lock
Failure of brush-rocker or lock
out device
Make reparation as required.
Make reparation as required.
Change
The indicating lamp of electric rocker gear
switch doesn
t work
Wiring failure
Failure of indicating lamp locates
interior side of switch
Make reparation as required.
Change
There is no electricity in the
Change the cell
remote controller
Both remote controller cannot
control the CCL
Glass cannot raise automatically after the
car door is locked (top SY SJ)
Wiring failure
Failure of Control case of CCL
Brush-rocker switch failure
Make reparation as required.
Change
Change
Body Electric System
CCL and Electric rocker Gear System
Electric rocker gears at four
doors don
t work
The CCL at four doors don
t work
Burned out fuse
Change and check whether there is
short circuit
The electric rocker gear or
CCL at one
door doesn
t work
One remote controller cannot c
ontrol the CCL
Controller box damage
Change
BE-61
Acoustical equipment system
The devices in this series is the vehicle-equipped acoustical receiver and recorder whose function is realized through
the electronic tuner and CD recorder, therefore, it can receive the amplitude modulation, frequency modulation and
stereo broadcast and can record the CD disc, what??s more, it is with the advanced electric anti-quaking, strong capability
of error correction, fashionable blue LCD liquid crystal digital display, and four-way power output. The device in this
series also has the characteristics such as low distortion, large output power and good performance of anti-interference,
broad frequency range and sweet sound, etc.
Diagram of Acoustical equipment system
SF
fuse
ignition switch
ACC ON
ST
side-window aerial
CD device
loudspeaker
ignition switch
CD plugging element
plugging elements of rear
loudspeaker of CD device
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
1
2
3
4
5
5
4
1
2
3
5
3
8
4
9
7
5
6
1
7
Note: For Dr the antenna is the rod type.
battery
cigarette lighter
left front
right front
left rear
right rear
from small lamp relay
2
amplifier
Body Electric System
Acoustical Equipment System
BE-62
Diagram of acoustical equipment system (continued)
SL SK
SY SJ
fuse
ignition switch
ACC ON ST
4
1
small lamp
large lamp
6
6
2
5
9
P Q
8 1 3
O
5 7
receiver
receiver
1
2
3
4
5
6
7
8
9
1
2
3
4
5
4
3
2
1
5
6
7
8
ignition switch
combined switch
8
7
6
5
16
15
14
NP
12
11
4
3
2
1
9
10
fuse
ignition switch
ACC ON ST
4
1
small lamp
large lamp
6
1
6
2
5
9 3 4 8 1 3 2 5 7
CD device
CD device
1
2
3
4
5
6
7
U
9
1
2
3
4
5
ignition switch
4
3
2
1
R
6
8
combined switch
8
7
6
5
16
NR
14
13
12
11
10
9
2
3
4
N
receiver
small lamp relay
small lamp relay
electric aerial
CD device
battery
battery
fuse
fuse
7
Body Electric System
Acoustical Equipment System
BE-63
Trouble
Possible causes
Repairing approaches
Page
Receiver
CD recorder
Lack of power supply
Burned out fuse
Wiring failure
Change the fuse and check whether there is
short circuit;
Make reparation as required
Loudspeaker doesn
t work
Faalure of loudspeaker
Wiring failure
Chaange the loudspeaker;
Make reparation as required.
Do not read the tape or disc
Receiver failure or
Change the receiver or CD recorder
CD recorder failure
AM or FM doesn
t work
Receiver or CD recorder failure
Change the receiver or CD recorder
VCD
Non-opening of devices
Aerial failure
Wiring failure
Main machine failure
Change or repair it as required;
Make reparation as required.
Change the main device
Neither image nor sound is
broadcasted
Failure of main device;
converter box failure plus disc box
failure
Make inspection as required and change
the parts with failure
No image when backing up
Wiring failure
Failure of video camera
Conduct an inspection as required and
change the parts with failure
FM/TV failure
Failure of aerial amplifier
Weak signal from TV station
Make an inspection as required and change
the parts with failure
Screen cannot be turned over Unsuitable main device adjustment
Failure of main device
Adjust according to the application
instruction;change the main device
Disc box cannot be pushed
Failure of disc box
Make an inspection as required
outside
Bass speaker doesn
t work
Wiring failure
Failure of bass speaker
Make reparation as required.
Change the bass speaker.
Electric
aerial
Non-raising when receiver is
opened
Wiring failure
Failure of electric aerial
Make reparation as required.
Change the electric aerial
Falling seize-up
Wiring failure
Failure of electric aerial.
Make an inspection as required and change
the parts with failure.
BE-64
BE-64
BE-64
BE-65
BE-65
Inspection on Common Trouble
Body Electric System
Acoustical Equipment System
BE-64
Inspection on Common Trouble
k
v
k
k
v
ON
OFF
blue screen
black screen
(a)
Main engine cannot be opened
Ther is no action when pressing
the
ower
key repeatedly
Check whether the voltage of
ACC and storage cell reaches
12 V
Check the fuse in power wire
or the power supply of the
entire vehicle
Failure of main
engine
(b)
No voice or image when broadcasting
NO CDC
displayed on
screen
Re-open the device
Check whether there is image
when backing up
Failure of main
engine
Be normal after
returning
Check the converter box works
normally (whether the lamp is
light or not)
Failure of converter
box
Failure of disc box
(c)
There is no image when backing up
There is no image in
video camera
Whether the screen display
is blue screen
Failure of video
camera
The backing up wire is not connected
well; reconnect it to the positive polar
of 12V of reverse gear
Body Electric System
Acoustical Equipment System
BE-65
Failure of disc box
v
k
k
ON
v
OFF
OFF
Invalid
Invalid
(d)
FM/TV failures
FM receiving effection is
not good
Whether the signal of local TV
station is weak
Pay attention to the
receiving location
Check whether the aerial
interface peels off
The receiving effection of
TV station is bad
Whether the signal of local
TV station is weak
Pay attention to the
receiving location
Check whether amplifier works
normally (the lamp is lighting )
Turn the amplifier switch to
ON
position
Search the TV station for
another time
Amplifier failure
(e)
disc box cannot be sent out
Disc box cannot be sent out
Press
OPEN
key
Move the small window
shrapnel at bottom of disc box
then it can be sent out
Body Electric System
Acoustical Equipment System
BE-66
Mount of bass speaker and VCD
(a)
bass speaker
Connect the audio output wires of bass speaker with the sockets in bass speaker correspondingly according
to the wire color (red plugging element should be plugged in red socket, yellow plugging element in white
socket, the grounding wire (black), power wire (yellow) and signal wire (blue) should be fixed at the
corresponding positions (GND
12V
REM) on bass speaker tightly.
(b)
multi-disc VCD
The feed cables of VCD main device should be connected as marked, when connecting the plugging element
of wire harness of video camera (CAM) with the plugs on main device (CAM), notice should be taken on the
two arrow marks so as to prevent the plugging element damage; The audio output wire plugging elements (red
and yellow plugs) of bass speaker should be connected with the red and white sockets of mainframe (AV OUT);
the plugging elements of TV receiving input wire of amplifier should be connected with either of the plugging
elements(AV AN) of the mainframe; the plugging element (black and white ACC) of anode wire of power
supply should be connected with the red socket (ACC) of mainframe wire harness; grounding wire plugging
element (black GND) should connect with the black socket of mainframe wire harness; the plugs of audio input
wire of deci-disc data converter should be connected with the red and white socket on mainframe according
to the plugs color (the plugs (red, white CD OUT) of audio input wire of eight-disc box should be connected
with the red, white socket (CD IN) on mainframe according to the plug color, the yellow power wire plugging
element (BATT) should be connected with the yellow power wire socket (BATT) on mainframe, the electric
aerial, plugging elements of control wire of function amplifier should be connected with the electric aerial
(CTL), socket of control line of function amplifier on mainframe. After completing the connection of plugging
elements, wrap the connecting position with adhesive strap in order to prevent those plugging elements from
peeling off, the plugging element of feed cable of TV receiving aerial can connect with any two of the four
holes on amplifier, meanwhile, turn on the switch (with a red indicating lamp) of amplifier when watching the
TV play. When mounting the VCD mainframe, push the wire harness innermost as can as possible so that there
is spacious room for mainframe, then push in the mainframe, notice should be taken not to damage the wire
harness. Fasten the mainframe to the degree that it cannot be pull out by hand after assembling, if it cannot be
clamped tightly, prize out the two clips on the inner sleeve, then fasten the mainframe, and mount on the
external decoration frame finally. When disassembling the mainframe, tear down the external decoration
frame first, then insert the special key into the open grooves at two sides to pull out the mainframe.
Body Electric System
Acoustical Equipment System
BE-67
Connecting Sketch of VCD System
SY SJ
Bl
B
R
Y
ACC
BATT
Gr/B
Gr
V/B
V
W/B
W
G/B
G
Y
video
R
right sound
track
W
left sound
track
VCD output
WCD/AUDIOOUT/L
RCD/AUDIOOUT/R
ACC
RADIO ANTENNA IN
Notice:
1. The aerial control should be
highly effective;
2. The control of function amplifier
should be highly effective;
3. The disc device should be
earthed fixedly
grounding
right front
right rear
left front
left rear
screen
connecting wire of disc box
grounding wire
disc box
Y video input
RAV audio input
R
RAV audio input
L
TV aerial input
camera input
radar input
RCD audio input
R
L
YD function amplifier control
BL aerial control
W audio output
R
L
RCD audio input
R audio output
back up signal
Body Electric System
Acoustical Equipment System
BE-68
Body Electric System
Wire Harness Distribution
Housing wire harness
1
back-up lamp switch
2
starter
3
starter
4
oil pressure sensor
5
grounding wire
6
grounding wire
7
connected to protective box II
8
protective box II
9
connected to protective box II
10 starter
11 air-conditioner compressor12water temperature sensor
13 washer motor
14 right headlamp
15 right lever-shaped lamp
16 electric horn
17 generator
18 left headlamp
19 left lever-shaped lamp
20 front turn lamp of left side
21 connected to protective box I
1
2
P
4
5
6
7
8
V
10
11
12
13
14
NR
16
17
18
19
20
21
Wire harness distribution
a ê
BE-69
SL SK SY SJ
1
connected to cab wire harness
2
connected to cab wire harness
3
odometer sensor
4
back-up lamp switch
5
turn lamp on right side
6
grounding wire
7
brush motor
8
protective box II
9
wire connecting with accumulator anode
10 wire connecting with accumulator anode
11 electromagnetic fan
12 washer motor
13 right fog lamp
14 right turn lamp
15 right headlamp
16 right small lamp
17 horn electric horn
18 left turn lamp
19 left small lamp
20 left headlamp
21 left fog lamp
22 pressure switch of air-conditioner
23 generator
24 generator
25 grounding wire
26 turn lamp on left side
27 brake liquid level sensor
28 connected to cab wire harness
29 connected to cab wire harness
30 connected to cab wire harness
31 flasher relay
1
O
3
4
5
6
7
8
9
10
11
12
13
14
15 16 17
18
19
20 21
22
23
24 25
26
27
28
29
30 31
Housing wire harness (continued)
Body Electric System
Wire Harness Distribution
BE-70
SF
1
2
P
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23 2425
26
27 28
2930 31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53 54
5556
57
58
59
Housing wire harness (continued)
60
61
1
left door lamp switch
2
defrost switch at tail door
3
window regulator at tail door
4
parking brake switch
5
ignition lock
6
combined switch
7
instrument
8
combined switch shell
9
grounding wire
10 amplifying plate of air-conditioner
11 heat-sensitive resistance
12 control panel of air-conditioner
13 A/C Switch
14 glove-box lamp switch
15 glove-box lamp
16 speed-adjusting resistance
17 blower
18 indoor temperature sensor
19 right front loudspeaker
20 brush motor
21 turn lamp on right side
22 electric fan relay
23 maxi-fuse
24 joint of wire harness at right front door
25 right front door lamp switch
26 right electric back-up mirror
27 grounding wire
28 rear sound box wire
29 ashtray lamp
30 CD Device wire
31 cigarette lighter A
32 cigarette lighter B
33 dual flasher switch
34 fog lamp switch
35 temperature indicator
36 stop lamp switch
37 brake liquid level sensor
38 control case of central control lock
39 left front loudspeaker
40 automatic aerial
41 turn lamp on left side
42 generator
43 left front conner lamp
44 left front lever-shaped lamp
45 front fog lamp
46 left headlamp
47 temperature control switch
48 connected to wire of 220
49 spraying motor A
50 spraying motor B
51 right front conner lamp
52 right headlamp
53 horn A
54 horn B
55 right front lever-shaped lamp
56 right front fog lamp
57 electric fan
58 outdoor temperature sensor
59 connected to chassis wire harness
anright central wire harness
60 connected to left central wire harness
61 connected to engine wire harness
Body Electric System
Wire Harness Distribution
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