Great Wall Hover. Instruction — part 26

Safety airbag-17

Passengers’ side failure

Failure code

$9015
$9016
$9018
$9019

Passengers’ side safety airbag module (high or low resistance or shorting grounding)

Test condition

Warning

If not correctly handled, the safety airbag module as well as pretension safety belt may possibly be

trigged, released and tensioned, thus make serene damage to people. Therefore, please carefully read the
repairing warning before trouble handling. Please take references in safety airbag system repairing warning
If with passengers’ side safety airbag failure
The resistance between SRS safety airbag system unit connector clip stitch 13 and stitch 14 not within the
designated scope.
The wiring harness shorting between safety airbag system unit stitch 13 and stitch 14
Open loop between SRS safety airbag system unit connector clip stitch 13 and stitch 14,

Possible causes

Passengers’ side safety airbag module failure
The failure of connector clip between passengers’ side safety airbag module and SRS safety airbag system
electronic-control unit
The failure of connector clip between SRS safety airbag system unit and grounding jumper.
The circuit shutoff or shorting between passengers’ side safety airbag module and SRS safety airbag system
electronic-control unit
The circuit shutoff or shorting between SRS safety airbag system unit and grounding jumper
SRS safety airbag system unit failure

Procedure Test

Operation

Yes Next

step

1

Is the vehicle with passengers’ side safety airbag module

No Step

5

Yes

Present failure code
Next step
History- accumulated failure codes
Next step

2

Check passengers’ side safety airbag connector clips
Warning
If not correctly handled, the safety airbag module may possibly be
trigged and released thus cause serene damage to people, therefore,
please carefully read the maintenance warning.
Take references in safety airbag maintenance warning.
Place the ignition switch in LOCK position
Release accumulator negative wire and wait for about 1 minute
plus
Remove the PAB trim cover, glove box (passengers’ side safety
airbag is under the trim cover)
Release passengers’ side safety airbag module connector clip
Is the previous connector clip normal?

No

Replace the wiring harness

Yes

Next step

3

Confirm whether the failure cause is with passengers’ side safety
airbag module or some other parts
Connect a better module to the terminal A and B of passengers’
side safety airbag connector clip
Connect the accumulator negative wire
Place the ignition switch in ON position
Any failure code in display?

No

Replace passengers’ side safety airbag
module
Take references in the
removal/installation of passengers’ side
safety airbag module in safety airbag
system.

Safety airbag-18

Normal

Present failure code

Replace SRS safety airbag system

unit

Take references in

removal/installation of SRS

safety airbag system unit in safety

airbag system.

History-accumulated failure

codes

The end of failure diagnosis

4

Check the wiring harness between passengers’ side safety airbag

module and SRS safety airbag system electronic-control unit

Place the ignition switch in LOCK position

Release accumulator negative wire and then wait for about 1

minute plus

Remove steering pillar shell

Release clock spring connector clip

Release driver’s and passengers’ side safety airbag module

connector clips

Release all SRS safety airbag system unit connector clips

Check whether the following troubles are with the circuit of the

connector clips terminals between SRS safety airbag system

electronic-control unit and passengers’ side safety airbag

module

Grounding

Power-supply shorting

Shutoff

Is the previous circuit normal?

Abnormal

Replace the relative wiring

harness

Impact-vehicle diagnosis

Test SRS-ECU diagnostic signals

1. Connect the (X-431 diagnostic test’s) diagnostic joint

2. Read the diagnostic results with X-431 diagnostic tester

Repairing procedure

1.When safety airbag is released.

The following parts should be replaced with new ones

a. Passengers’ side safety airbag module

b. SRS-ECU

c. Driver’s side safety airbag module

2 Check the following parts; replace them with new ones providing something wrong with them.

a. Clock spring

b. Steering-wheel, steering column, bottom steering shaft module

3.Driver’s side safety airbag module’s installation status towards the steering wheel.

a. Check whether abnormal knocking is with the steering wheel, its activity is in good condition and its clearance is normal.

b. Check whether the wiring harness joint is broken and its terminal is deformed.

Caution: Due to the impact, the diagnostic instrument cannot communicate with SRS-ECU when accumulator is lack of

power, in this case, check and maintain the instrument panel wiring harness or utilize the extension power supply.

Appendix-1

A important parts assurance and request. . . . . . . . . . .1

B non-metal materials consumption table. . . . . . . . . ...12

C Special tools. . . . . . . . . . . . . . . . . . . .14

D important working regions and tightening torque

important working region. . . . . . . . . . . . . . . 17

E Electric wiring diagram . . . . . . . . . . . . . . . ..18

Appendix

Appendix A-1

Control item

fixing to the

23

2N

m

Torque wrench

Steel plate gauge 100mm

hexagon flange nut (Q32012)

hexagon flange nut (Q32012)

Control item

locate the

riage and fix it with

some bolts(Q32012),

90

1 0 N

m .

Torque wrench

Appendix A-2

the fixed torque of nut 2 in the Figure is 70

10N m

the torque is: 70

10N

m the fixed

Connection of steering linkage co-

assembly and

fixed torque of nut 1 in the Figure is 25

Torque wrench

connection of steering linkage co-

assembly and left carriage

Torque wrench

Torque wrench

Connection of left right long longitudinal

tie assembly and carriage and rear axle

the fixed torque of nut 1 in the Figure is

Torque wrench

the fixed torque of nut 2 in the Figure is

Torque wrench

Connection of left right short longitudi-

nal tie assembly and carriage

the fixed torque of nut 3 in the Figure is

Torque wrench

Connection of cross tie assembly and rear

axle assembly

the fixed torque of nut 1 in the Figure is

Torque wrench

the fixed torque of nut 1 in the Figure is

Torque wrench

steering linkage co-assembly

cross universal joint

integral power steering general assembly

Connection of left right short longitudinal

tie assembly and rear axle assembly.

Connection of cross tie assembly and

carriage.

short longitudinal tie assembly (R)

long longitudinal tie assembly

short longitudinal tie

assembly (L)

Appendix A-3

1. (upper suspension arm steering knuckle ball pin nut) bolt

Locate the rear transverse stabilizer rob in the corresponding

position of carriage, symmetries the left and right during

installation.

Connection of rear transverse

stabilizer rod and rear axle

Viewing confirmation

the fixed torque of nut 2 in the Figure is 23

3N

m

Torque wrench

Connection of rear transverse

stabilizer rod and rear transverse

stabilizer robs connecting bar

assembly.

the fixed torque of nut 1 in the Figure is 63

5N

m

Torque wrench

rear transverse stabilizer

rear transverse stabilizer rod connecting bar assembly

bush

Upper suspension arm and upper suspension

arm steering knuckle ball pin

Steering gear cross tie ball pin

Lower suspension arm and lower suspension

arm steering knuckle ball pin

the fixed torque of nut 1 in the Figure is

145

15N

m

the fixed torque of nut 2 in the Figure is120

1 0 N

m

the fixed torque of nut 3 in the Figure is 230

2 0 N

m

Torque wrench

Torque wrench

Torque wrench

2. (steering gear cross tie ball pin nut) left steering

knuckle and wheel hub brake assembly

3. (lower suspension arm steering knuckle ball pin nut bolt

4. left steering knuckle and steering knuckle

and wheel hub brake assembly.

Appendix A-4

Connection of front transverse stabilizer rod

and carriage.

the fixed torque of nut 1in the Figure is 25

3N

m

the fixed torque of nut 2in the Figure is 63

5N

m

Connection of front transverse stabilizer rob

and front transverse stabilizer rod connecting

bar assembly

Torque wrench

Torque wrench

transmission assembly

drive shaft assembly

rear axle assembly

Drive shaft assembly installation

Plug the front part of drive shaft into transmission assembly

splinded shaft, after their good meshing, screw the central bearing

hexagon bolt into the corresponding screw hole of the carriage

Center bearing connecting bolt

the fixed torque of bolt 1 in the Figure is 65

5N

m

Drive shaft bolt

the fixed torque of bolt 2in the Figure is 65

5N

m

Torque wrench

Torque wrench

Viewing and handle

confirmation

front transverse stabilizer rod

bush

bush clip

front transverse stabilizer rod

connecting bar assembly

Appendix A-5

drive shaft bolt

the fixed torque of bolt 1 in the Figure is 78

5N

m

front axle drive shaft assembly

transmission assembly

rear axle drive shaft assembly

rear axle assembly

petrol lien joint

petrol line joint tightening torque is 16

2 N

torque wrench

petrol pipe joint

two way valve

Appendix A-6

Driver steering oil pump installation

Fixed torque of tubular hexagon bolt 1 in the Figure is

4 0 N

m

Multi-wedge belt

Multi-wedge belt 4PK1100 tension is 500

50N

Torque

Torque

multi-wedge belt 4PK1100

driver steering oil pump

cover lock mounting bolt

effect

c

over lock mounting bolt’s torque is 9

2N

m

the cover lock can be opened freely, the position is reliable

without any jam.

cover lock cable

cover lock buckle

fastening blot

cover lock mounting bracket

Appendix A-7

The fixed torque of bolt 1 in the Figure is 6

1N

m

Out handle can be normally and efficiently used, no linkage

falling off, the backup door can be opened and closed freely

without any jam nor unlocking.

Handle confirmation

rear door assembly

backup door bottom buckle

backup door lock

backup door out handle

The door can be opened and closed smoothly without any jam nor

unlocking.

Torque wrench

door lock assembly

Appendix A-8

front windshield glass

Apply washer on the front windshield

glass-sticking region

Evenly apply it on the sticking region with the width of about

25mm and completely volatilize it.

Viewing confirmation

Viewing confirmation

Apply base-coater on the front

windshield glass-sticking region

Shake the base-coater to be sufficiently even followed by the

even application on the sticking region with the width of about

20mm and dry it for 2-15 minutes

Apply washer on front windshield

glass

Wash the glass frame with the width of about 25mm,

instantly clean it and volatilize the washer completely.

Apply adhesive on front windshield

glass

Shake the glass base-coater to be sufficiently even followed

by the even application on the glass frame with the width of

about 20 and dry it for 2-15 minutes

Apply base-coater on front

windshield glass

Vertically apply the glass adhesive on the glass frame and

make it even and continuous. Height: 18mm, width: 12mm

Front windshield glass fixing

Instantly install and fix the glass after the glass adhesive

application. Set the left and right clearance between front

windshield glass and the glass frame to be 12mm

Viewing confirmation

Viewing confirmation

Viewing confirmation

Viewing confirmation

Wash, base-coat and stick according to the corresponding positions showed by the broken line in the Figure

Appendix A-9

Viewing confirmation

backup door

backup door glass

Wash, base-coat and stick according to the corresponding positions showed

by the broken line in the Figure

Apply washer on the glass-sticking

region of the backup door

Viewing confirmation

Viewing confirmation

Shake the glass base-coater to be sufficiently even followed

by the even application on the glass frame with the width of

about 20 and dry it for 2-15 minutes

Viewing confirmation

Viewing confirmation

Evenly apply it on the sticking region with the width of about

25mm and volatilize it completely.

Shake the base-coater to be sufficiently even followed by the

even application on the sticking region with the width of

about 20mm and dry it for 2-15 minutes

Wash the glass frame with the width of about 25mm and

volatilize the washer

Apply base-coater on the glass-

sticking region of the backup door

Apply washer on the backup door

glass frame

Apply base-coater on the backup

door glass frame

Apply adhesive on the backup door

glass frame

Backup door glass fixing

Instantly install and fix the glass after the glass adhesive

application

Vertically apply the glass adhesive on the glass frame and make

it even, continuous. Height: 12mm, width: 8mm

Vi e w i n g / h a n d l e

confirmation

Appendix A-10

Wash, base-coat and stick according to the corresponding positions showed

by the broken line in the Figure

the auto body

side window glass

Control item

Request

Control mean

Apply washer on side

window sticking region

Evenly apply it on the sticking region with the width of about

25mm and completely volatilize it.

Viewing confirmation

Apply base-coater on side

window sticking region

Shake the base-coater to be sufficiently even (for at least 1

minute) followed by the even application on the sticking region

with the width of about 20mm and dry it for 2-15minutes

Viewing confirmation

Apply washer on side

window glass frame

Wash the glass frame with the width of about 25mm and

volatilize the washer completely.

Viewing confirmation

Apply base coater on side

window glass frame

Shake the base-coater to be sufficiently even followed by the

even application on the glass frame with the width of about

2omm and dry it for 2-15 minutes.

Viewing confirmation

Apply adhesive on side

window glass frame

Vertically apply the glass adhesive on the glass frame and make

it even, continuous. Height: 12mm, width 8mm

Viewing confirmation

Side window fixing

Instantly install and fix the glass after the glass adhesive

application.

Viewing /handle confirmation

Appendix A-11

Driver seat assembly installation

bolt 1 in the Figure tightening torque:is 33

43N

m

Wheel nut fixing procedure

Wheel nut fixed torque

Installation order is A-C-E-B-D-F as showed in the Figure

Torque wrench

Viewing and handle

confirmation

The headrest can be up and down smoothly, angle-adjuster

handle can be normally used, driver, co-driver seat can move

freely and transmission trim cover can be freely opened.

seat assembly

the fixed torque of nut 1 in the Figure is 135

15N

m

brake disc assembly

Appendix B-12

Non-metal materials consumption table

Name

Brand, specification and

technical condition

Utility

Measuring

unit

Suitable Note

Silicon oil

Transmission lever. Three-hole

rubber block

Kg Suitable

Thread block

sealing agent

1271

Short, longitudinal front fixed

bolt, hub cap bolt, transmission

lever bolt, carriage fixing

L Suitable

Silicone rubber

surface sealing

agent

1596 (super gray)

Installing ring flange

L

Suitable

Anti-freeze

liquid

vinyl-EG --35℃

antifreeze liquid

Radiator and co-tank -

Kg

7

Molybdenum

disulfide

pressed

lithium base

grease

3#

Twisted bar spline, speed shaft

L

Suitable

Glass base

coater

5001TF

Glass base coat

m

0.03

Butyl tape

6×2×700

Air-filtering suction tube, door

seal film

L Suitable

Attraction

steering fluid

DEXRON3 (ATF-3)

Steering fuel cup assembly

L

1

Clutch oil

DOT4

Clutch master cylinder

L

0.15

Brake fluid

DOT4

Vacuum assist fluid reservoir

L

0.525

Auto gear oil

GL-4 75W/90

Transmission

L

2.2

For the exported

vehicle for

extremely cold

areas

Auto gear oil

GL-4 75W/90

Transfer case

L

2.7

For the exported

vehicle for

extremely cold

areas

Auto gear oil

GL-4 80W/90

Transmission

L

1.4

Auto gear oil

GL-4 80W/90

Transfer case

L

2.5

Auto gear oil

GL-5 75W/90

Rear axle

L

2.9

For the exported

vehicle for

extremely cold

areas

2.9L=5.14PTS

Auto gear oil

GL-5 80W/90

Rear axle

L

2.9

2.9L=5.14PTS

Appendix B-13

Auto gear oil

GL-5 140

Transmission

L

1.4

For the exported

vehicle for extremely

hot areas

Auto gear oil

GL-5 140

Transfer case

L

2.7

For the exported

vehicle for extremely

hot areas

Auto gear oil

GL-5 140

Rear axle

L

2.9

For the exported

vehicle for extremely

hot areas

2.9L=5.14PTS

Auto gear oil

GL-5 140

Front axle

L

1.4

For the exported

vehicle for extremely

hot areas

1.4L=2.46PTS

Auto gear oil

GL-5 75W/90

Front axle

L

1.4

Auto gear oil

GL-5 80W/90

Front axle

L

1.4

1.4L=2.46PTS

Glass adhesive

HV3

Front windshield glass

L

0.6

Glass adhesive

7120

Backup door glass, side window

glass

L

0.9

Clearance

adhesive

LY-22

Luggage rack

Kg

Suitable

Liquid adhesive

LY-609

Warming pipe, speed lever

L

0.02

Windshield

washer

Q35

Front and rear windows

L

3

Refrigerant

R134a

Air-conditioning system

Kg

0.73

Non-metal Materials Consumption Table.

Name

Brand, specification and

technical condition

Utility

Measuring

unit

Quantity

Note

Engine lubricating

oil

SL 10W-40

Oil pan

L

4.3

Available for 4G64S4M

engine

Engine lubricating

oil

SL 5W-30

Oil pan

L

Suitable

Available for 4G64S4M

engine and exported

vehicles for extremely

cold areas.

Glass activator

VP04604

Glass

L

Suitable

Lithium base

grease

Grease HP-R

Front axle,

chassis parts

Kg

Suitable

Industrial

Vaseline

Seat support,

accumulator

points

Kg

Suitable