Mercury Villager (2002 year). Instruction — part 16
Item
Ford part
name
Ford part
number
Ford
specification
Disc brake
caliper rails
Motorcraft
Silicone Brake
Caliper Grease
and Dielectric
Compound
XG-3
ESE-M1C171-A
Constant
velocity joints
Motorcraft CV
Joint Grease
(High Temp.)
XG-2
ESP-M1C207-A
Windshield
washer fluid
Ultra-clear
Windshield
Washer
Concentrate
C9AZ-19550-AC
ESR-M17P5-A
1
DO NOT USE Motorcraft Extended Life Engine Coolant VC-2 (CXC-209
in Canada) meeting Ford specification WSS-M97B44–D (orange in color).
Refer to Adding engine coolant in this chapter.
2
Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCON
威 and MERCON威 V are not interchangeable. DO NOT
mix MERCON
威 and MERCON威 V. Refer to your scheduled maintenance
guide to determine the correct service interval.
ENGINE DATA
Engine
3.3L V6 engine
Cubic inches
200
Required fuel
87 octane
Firing order
1-2-3-4-5-6
Spark plug gap
1.0-1.1 mm (0.039-0.043 inch)
Ignition system
1
Distributor ignition system
Compression ratio
8.9:1
1
This ignition system meets all Canadian Interference-Causing Equipment
standard requirements regulating the impulse electrical field strength of
radio noise.
Maintenance and Specifications
241
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VEHICLE DIMENSIONS
Vehicle dimensions
mm (in)
(1) Overall length
4 933.4 (194.2)
(2) Overall width
1 902.5 (74.9)
(3) Overall height (with luggage
rack)
1 780.5 (70.1)
(4) Wheelbase
2 849.9 (112.2)
(5) Track - Front
1 610.4 (63.4)
(5) Track - Rear
1 610.4 (63.4)
Maintenance and Specifications
242
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IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the front door latch pillar on the
driver’s side.
MFD. BY FORD MOTOR CO. DATE: XX/XX GVWR: XXXXLB/ XXXXKG
FRONT GAWR: XXXXLB/ XXXXKG
WITH PXXX/XXXXXXX TIRES
XXXX.XXX RIMS
AT XX PSI/ XXX kPa COLD SINGLE
VIN: XXXXXXXXXXXXXXXXX TYPE: XXX
THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR VEHICLE
EXT PAINT COLORS: XX
XX
RC: XX
DSO:
SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE.
AT XX PSI/ XXX kPa COLD SINGLE
XXXX.XXX RIMS
WITH PXXX/XXXXXXX TIRES
REAR GAWR: XXXXLB/ XXXXKG
G
R AXLE
DRK
XXX X
X
X
XXX-XXXXXXX-XX
f
UVU
XX
XX
XXXXX
INT TR
TR SPR
FOXXX
TOXXX
TP/PS
Maintenance and Specifications
243
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Vehicle identification number
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel and under the
liftgate scuff plate at the bottom of
the liftgate opening. (Please note
that in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine and transmission serial number
The engine serial number is stamped on the engine block, and the
transmission serial number is on the transmission case.
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
244
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FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford, Lincoln, Mercury or Ford of
Canada dealer. These quality accessories have been specifically
engineered to fulfill your automotive needs; they are custom designed to
complement the style and aerodynamic appearance of your vehicle. In
addition, each accessory is made from high quality materials and meets
or exceeds Ford’s rigorous engineering and safety specifications. Ford
Motor Company will repair or replace any properly dealer-installed Ford
accessory found to be defective in factory-supplied materials or
workmanship during the warranty period, as well as any component
damaged by the defective accessory. The accessory will be warranted for
whichever provides you the greatest benefit:
• 12 months or 20 000 km (12 000 miles) (whichever occurs first), or
• the remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty — 3 years or 60 000 km (36 000
miles) (whichever occurs first). Contact your dealer for details and a
copy of the warranty.
Not all accessories are available for all models.
Vehicle Security
Non—decorative wheel locks
Vehicle security systems
Comfort and convenience
Cargo nets
Cargo organizer
Cargo tray
Electrochromic inside mirror with compass display
Electrochromic inside mirror with compass and temperature display
Engine block heater
Remote start system
Seatback organizer
Tire step
Accessories
245
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Travel equipment
Ash cup
Auto headlamps with daytime running lights (DRL)
Cargo box (rooftop luggage box)
Cigarette lighter element
Console
Framed luggage covers
HomeLink
威 (in sun visor)
Molded running boards
Removable luggage basket
Running boards, child step
Soft luggage cover
Track rider bars
Track rider bar adaptors
Trailer hitch (Class II)
Trailer hitch bars and balls
Trailer hitch mount bike carrier
Video entertainment system
Protection and appearance equipment
Air bag anti-theft locks
All weather vinyl mats
Carpet floor mats
Door edge guards
Flat splash guards
Front end covers (full and mini)
Hood deflectors
Molded splash guards
Rear air deflectors
Side window air deflectors
Underbody security lighting
Universal floor mats
Accessories
246
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For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
• When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
• The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
• Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle’s operation.)
• Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Accessories
247
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A
ABS (see Brakes) . . . . . .159
Accessory delay . . . . . . ..88
Air bag supplemental restraint
system . . . . . . . . 136–137
and child safety seats . . . 138
description . . . . . . . ..137
disposal . . . . . . . . . 140
driver air bag . . . . . . ..139
indicator light . . . . ...12, 140
operation . . . . . . . . .139
passenger air bag . . . . ...139
Air cleaner filter . . . ...234, 239
Air conditioning
automatic temperature
control system . . . . . . ..63
instruction heating and air
conditioning system . . . . .58
rear seat controls . . . ...61, 69
Air filter, cabin . . . . . . . 73
Antifreeze (see Engine
coolant) . . . . . . . . . .217
Anti-lock brake system
(see Brakes) . . . . . ..159–160
Anti-theft system . . . . . ..112
arming the system . . . . ..113
disarming a triggered
system . . . . . . . . . .114
disarming an untriggered
system . . . . . . . . . .114
Audio system (see Radio) . . .20
Automatic transaxle
driving with . . . . . . . .163
fluid, adding . . . . . . . 232
fluid, checking . . . . . . 232
fluid, refill capacities . . . ..239
fluid, specification . . . . ..241
Auxiliary power point . . . . .86
Axle
lubricant specifications . . ..240
B
Battery . . . . . . . . . ...215
acid, treating emergencies . .215
charging system warning
light . . . . . . . . . . . 13
jumping a disabled battery . 188
maintenance-free . . . . . 215
replacement, specifications ...239
servicing . . . . . . . . ..215
Brakes . . . . . . . . . . 158
anti-lock . . . . . . ...159–160
anti-lock brake system
(ABS) warning light . . .12, 160
brake warning light . . . . ..11
fluid, checking and adding . 231
fluid, refill capacities . . . ..239
fluid, specifications . . .240–241
lubricant specifications ..240–241
parking . . . . . . . . . 160
shift interlock . . . . . . ..162
Break-in period . . . . . . . .6
Bulbs . . . . . . . . . . . 77
C
Capacities for refilling fluids . 239
Cargo cover . . . . . . . ...106
Cargo net . . . . . . ...105–106
CD changer . . . . . . . . .53
Certification Label . . . . . 243
Changing a tire . . . . . . .182
Child safety restraints . . . ..141
child safety belts . . . . . 141
Child safety seats . . . . . ..144
attaching with tether straps ..149
Index
248
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in front seat . . . . . . . 146
in rear seat . . . . . ..146, 148
tether anchorage hardware ...150
Cleaning your vehicle
engine compartment . . . ..204
exterior . . . . . . . . . 207
instrument panel . . . . . 206
interior . . . . . . . . . .207
plastic parts . . . . . . . 205
washing . . . . . . . . . 203
waxing . . . . . . . . . .203
wheels . . . . . . . . . ..204
wiper blades . . . . . . . 206
woodtone trim . . . . . . 205
Climate control (see Air
conditioning or Heating) . ..58, 63
Clock . . . . . . . . 24, 33, 44
Console . . . . . . . . . ..103
overhead . . . . . . . . . 86
Controls
power seat . . . . . . . ...117
steering column . . . . . . 94
Coolant
checking and adding . . . ..217
refill capacities . . . . 220, 239
specifications . . . . ..240–241
Cruise control (see Speed
control) . . . . . . . . . . 90
Customer Assistance . . . . 173
Ford accessories for your
vehicle . . . . . . . . . .208
Ford Extended Service
Plan . . . . . . . . . . ..196
Getting assistance outside the
U.S. and Canada . . . . . .200
Getting roadside assistance ...173
Getting the service you
need . . . . . . . . . . .194
Ordering additional owner’s
literature . . . . . . . . .201
The Dispute Settlement
Board . . . . . . . . . ...197
Utilizing the
Mediation/Arbitration
Program . . . . . . . . ...200
D
Defrost
rear window . . . . . . . ..72
Dipstick
automatic transmission
fluid . . . . . . . . . . ..232
engine oil . . . . . . . . .212
Doors
door ajar warning . . . . . .14
lubricant specifications . . ..240
Driving under special
conditions
through water . . . . . . .166
E
Emergencies, roadside
jump-starting . . . . . . ..188
Emission control system . . ..229
Engine . . . . . . . . 241–242
check engine/service engine
soon light . . . . . . . . ..10
cleaning . . . . . . . . ...204
coolant . . . . . . . . . .217
idle speed control . . . . ...215
lubrication
specifications . . . . ..240–241
refill capacities . . . . . . 239
service points . . . . . . ..211
starting after a collision . . .174
Engine oil . . . . . . . . ..212
checking and adding . . . ..212
dipstick . . . . . . . . . 212
Index
249
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filter, specifications . . 214, 239
recommendations . . . . ...214
refill capacities . . . . . . 239
specifications . . . . ..240–241
Exhaust fumes . . . . . . ..158
F
Floor mats . . . . . . . . .103
Fluid capacities . . . . . . .239
Foglamps . . . . . . . . . .74
Fuel . . . . . . . . . . . 221
calculating fuel economy . ...225
cap . . . . . . . . . . ...223
capacity . . . . . . . . ...239
choosing the right fuel . . ...224
comparisons with EPA fuel
economy estimates . . . . .228
detergent in fuel . . . . . .225
filling your vehicle with
fuel . . . . . . ...221, 223, 226
filter, specifications . . 225, 239
fuel pump shut-off switch . .174
gauge . . . . . . . . . . .17
improving fuel economy . . 225
low fuel warning light . . . ..13
octane rating . . ...224, 241–242
quality . . . . . . . . . ..224
running out of fuel . . . . .225
safety information relating to
automotive fuels . . . . . .221
Fuses . . . . . . . . ..175–176
G
Garage door opener . . . . . 95
Gas cap (see Fuel cap) . . . 223
Gas mileage (see Fuel
economy) . . . . . . . . ...225
Gauges . . . . . . . . ...15–16
engine coolant temperature
gauge . . . . . . . . . . .16
fuel gauge . . . . . . . . ..17
odometer . . . . . . . . ...18
speedometer . . . . . . . .18
trip odometer . . . . . . . 19
GAWR (Gross Axle Weight
Rating) . . . . . . . . . ...167
calculating . . . . . . . ...168
definition . . . . . . . . .167
driving with a heavy load . ..167
location . . . . . . . . . 167
GVWR (Gross Vehicle Weight
Rating) . . . . . . . . . ...167
calculating . . . . . ...167–168
definition . . . . . . . . .167
driving with a heavy load . ..167
location . . . . . . . . . 167
H
Hazard flashers . . . . . . .174
Head restraints . . . . . . .115
Headlamps . . . . . . . . ...74
aiming . . . . . . . . . . 75
autolamp system . . . . . ...74
bulb specifications . . . . . 77
flash to pass . . . . . . . ..75
high beam . . . . . . ...15, 75
replacing bulbs . . . . . . .79
turning on and off . . . . . 74
warning chime . . . . . . ..15
Heating
heating and air conditioning
system . . . . . . . . .58, 63
rear seat controls . . . ...61, 69
HomeLink universal
transceiver (see Garage door
opener) . . . . . ..95–96, 98–99
Hood . . . . . . . . . . ..210
Index
250
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I
Ignition . . . . . ...155, 241–242
Infant seats
(see Safety seats) . . . . . .144
Inspection/maintenance (I/M)
testing . . . . . . . . . . 230
Instrument panel
cleaning . . . . . . . . ...206
cluster . . . . . . . . . . 10
lighting up panel and
interior . . . . . . . . . ...75
J
Jack . . . . . . . . . . . 182
positioning . . . . . . . ...182
storage . . . . . . . . . .182
Jump-starting your vehicle . ..188
K
Keys
key in ignition chime . . . ...15
positions of the ignition . . .155
L
Lamps
autolamp system . . . . . ...74
bulb replacement
specifications chart . . . . ..77
cargo lamps . . . . . . . ...75
fog lamps . . . . . . . . ...74
headlamps . . . . . . . . .74
headlamps, flash to pass . . ..75
instrument panel, dimming . .75
interior lamps . . . . . . ...76
replacing bulbs . . . .77, 79–82
Lane change indicator
(see Turn signal) . . . . . . 76
Liftgate . . . . . . . . . ..104
Lights, warning and indicator . 10
air bag . . . . . . . . . . 12
anti-lock brakes (ABS) . 12, 160
brake . . . . . . . . . . ..11
charging system . . . . . . 13
cruise indicator . . . . ...13, 94
door ajar . . . . . . . . . 14
high beam . . . . . . . . .15
low fuel . . . . . . . . . ..13
low washer fluid . . . . . ...13
oil pressure . . . . . . . ...13
overdrive off . . . . . . . ..14
safety belt . . . . . . . . .12
service engine soon . . . . ..10
speed control . . . . . . . 93
turn signal indicator . . . . .14
Load limits . . . . . . . . .167
GAWR . . . . . . . . . ..167
GVWR . . . . . . . . . ..167
trailer towing . . . . . . ..167
Locks
childproof . . . . . . . . 108
doors . . . . . . . . . . 108
Lubricant specifications ...240–241
Lumbar support, seats . . . .117
M
Message center . . . . ...99–101
Mirrors . . . . . . . . . . .86
heated . . . . . . . . . . 89
side view mirrors (power) . ...89
Moon roof . . . . . . . . . 94
Motorcraft parts . . . . 225, 239
O
Octane rating . . . . . . . 224
Odometer . . . . . . . . . .18
Index
251
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Oil (see Engine oil) . . . . ..212
Overdrive . . . . . . ...103, 166
P
Panic alarm feature, remote
entry system . . . . . . . ..110
Parking brake . . . . . . . 160
Parts (see Motorcraft parts) . 239
Power distribution box
(see Fuses) . . . . . . . ...179
Power door locks . . . . . ..108
Power mirrors . . . . . . . .89
Power point . . . . . . . . .86
Power steering . . . . . . ..161
fluid, checking and adding . 231
fluid, refill capacity . . . . 239
fluid, specifications . . .240–241
Power Windows . . . . . . ...87
R
Radio . . . . . . . . . . . 20
Radio reception . . . . . .56–57
Rear window defroster . . . ...72
Relays . . . . . . . . 175, 182
Remote entry system . ...109–110
illuminated entry . . . . . 112
locking/unlocking
doors . . . . . . . . 108, 110
panic alarm . . . . . . . .110
replacement/additional
transmitters . . . . . . . .111
replacing the batteries . . ...111
Roadside assistance . . . . ..173
Roof rack . . . . . . . . ...107
S
Safety belts (see Safety
restraints) . . . . . . ..129–133
Safety defects, reporting . . ..202
Safety restraints . . . . 129–133
cleaning the safety belts . . 135
extension assembly . . . . 135
for adults . . . . . . .130–132
for children . . . . . . . .141
lap belt . . . . . . . . . 134
warning light and
chime . . . . . . ...12, 15, 135
Safety seats for children . . ..144
Seat belts (see Safety
restraints) . . . . . . . . ..129
Seats . . . . . . . . . . ..115
child safety seats . . . . . 144
memory seat . . . . . . ...118
Servicing your vehicle . . . ..209
Spare tire (see Changing the
Tire) . . . . . . . . . . ...183
Spark plugs,
specifications . . . .239, 241–242
Specification chart,
lubricants . . . . . . ...240–241
Speed control . . . . . . . ..90
Speedometer . . . . . . . ...18
Starting your vehicle . . 155–157
jump starting . . . . . . ..188
Steering wheel
controls . . . . . . ..85, 90, 94
tilting . . . . . . . . . . .85
T
Tachometer . . . . . . . . .19
Tires . . . . . . ...182, 235–236
Index
252
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changing . . . . ..182–183, 185
checking the pressure . . . 236
replacing . . . . . . . . ..237
rotating . . . . . . . . . 237
snow tires and chains . . . 238
tire grades . . . . . . . ...236
treadwear . . . . . . . . 235
Towing . . . . . . . . . ...169
recreational towing . . . . .172
trailer towing . . . . . . ..169
wrecker . . . . . . . . . 193
Transaxle
fluid, refill capacities . . . ..239
lubricant specifications . . ..241
Transmission . . . . . . . .162
fluid, checking and adding
(automatic) . . . . . . . .232
lubricant specifications . . ..240
Trip odometer . . . . . . . .19
Turn signal . . . . . . . 14, 76
V
Vehicle dimensions . . . . ...242
Vehicle Identification Number
(VIN) . . . . . . . . . . ..244
Vehicle loading . . . . . . ..167
Ventilating your vehicle . . ...158
W
Warning chimes . . . . . . ...15
Warning lights (see Lights) . ...10
Washer fluid . . . . . . . ..212
Water, Driving through . . . .166
Windows
power . . . . . . . . . . .87
Windshield washer fluid and
wipers
checking and adding fluid . .212
checking and cleaning . . 84–85
liftgate reservoir . . . . . .212
operation . . . . . . . . ...83
replacing wiper blades . . . .85
Wrecker towing . . . . . . .193
Index
253
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254
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255
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256
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