Ford F150 Pickup. Manual — part 1861
Fig. 27: Pinpoint Test G: Binding - Difficult Shift Lever Movement (Steps G1-G3)
Courtesy of FORD MOTOR CO.
Fig. 28: Pinpoint Test G: Binding - Difficult Shift Lever Movement (Steps G1-G3)
Courtesy of FORD MOTOR CO.
Pinpoint Test H: Excessive Noise
2003 Ford Pickup F150
2003 TRANSMISSIONS Manual Transmission, Clutch & Transfer Case - General Information - F150 Pickup
Fig. 29: Pinpoint Test H: Excessive Noise
Courtesy of FORD MOTOR CO.
GENERAL PROCEDURES
DISC CHECK
Special Tool(s)
2003 Ford Pickup F150
2003 TRANSMISSIONS Manual Transmission, Clutch & Transfer Case - General Information - F150 Pickup
Fig. 30: Identifying Special Tool(s)
Courtesy of FORD MOTOR CO.
1. Remove clutch assembly; refer to CLUTCH - F150 PICKUP .
NOTE:
Use emery cloth to remove minor imperfections in the clutch disc lining
surface.
2003 Ford Pickup F150
2003 TRANSMISSIONS Manual Transmission, Clutch & Transfer Case - General Information - F150 Pickup
Fig. 31: Inspecting Clutch Disc
Courtesy of FORD MOTOR CO.
2. Inspect clutch disc for:
z
Oil or grease saturation.
z
Worn or loose rivets at the hub.
z
Broken springs.
z
Wear or rust on splines.
Replace the clutch disc if any of these conditions are present.
3. Use a slide caliper to measure the depth to the rivet heads.
z
Replace the clutch disc if not within specification.
2003 Ford Pickup F150
2003 TRANSMISSIONS Manual Transmission, Clutch & Transfer Case - General Information - F150 Pickup
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