Ford F150 Pickup. Manual — part 396
Fig. 50: Removing Brake Pedal-To-Motor Cable
Courtesy of FORD MOTOR CO.
BRAKE PEDAL MOTOR CABLE
Removal & Installation
1. Disconnect the brake pedal motor harness connector.
2. Remove the brake pedal motor bolts.
3. To install, reverse the removal procedure.
FRONT BRAKE CALIPER & PADS
Removal & Installation
CAUTION: When removing the front disc brake caliper, never allow it to hang from
2003 Ford Pickup F150
2002-04 BRAKES Disc & Drum - Blackwood, F150 Heritage Pickup & F150 Pickup
1. Raise and support vehicle. Remove front wheels.
2. Inspect the pads for wear or contamination. See Fig. 51 .
3. Remove the front brake hose bolt, if necessary. Disconnect the front brake hose. See Fig. 52 . Remove
and discard the copper washers. Plug the front brake hose.
4. Remove the disc brake caliper bolts. See Fig. 53 . Lift the disc brake caliper off the front disc brake
caliper anchor plate.
5. Inspect the disc brake caliper for leaks. See Fig. 54 . If leaks are found, disassembly is required. See
CALIPER under OVERHAUL.
6. Remove the pads. Remove the disc brake anti-rattle clips. See Fig. 55 .
7. Measure the brake disc thickness. See Fig. 55 . Install a new brake disc if not within specification or
resurface on-vehicle as necessary.
8. To install, install the disc brake caliper. Install the disc brake caliper bolts.
9. Install the front brake hose. Use new copper washers; connect the front brake hose. Install the front brake
hose bolt.
10. Bleed the disc brake caliper or system as necessary. See CALIPER under COMPONENT BLEEDING or
BLEEDING BRAKE SYSTEM .
11. Install the wheel and tire assembly. Lower vehicle. Check the brake system operation.
the brake hose. Provide a suitable support.
NOTE:
If caliper does not require service, it is not necessary to remove brake hose
from caliper unless indicated.
2003 Ford Pickup F150
2002-04 BRAKES Disc & Drum - Blackwood, F150 Heritage Pickup & F150 Pickup
Fig. 51: Inspecting Front Brake Pads
Courtesy of FORD MOTOR CO.
2003 Ford Pickup F150
2002-04 BRAKES Disc & Drum - Blackwood, F150 Heritage Pickup & F150 Pickup
Fig. 52: Removing Front Caliper Brake Hose
Courtesy of FORD MOTOR CO.
2003 Ford Pickup F150
2002-04 BRAKES Disc & Drum - Blackwood, F150 Heritage Pickup & F150 Pickup
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