Ford F150 Pickup. Manual — part 1051

Fig. 113: Applying Silicone Gasket & Sealant On Front Cover
Courtesy of FORD MOTOR CO.

CAUTION: Make sure the capscrew is installed. If it is missed, an

engine oil leak may occur.

NOTE:

The number 12 position is not part of the staged torque.

2003 Ford Pickup F150

2003 ENGINE Engine - 4.2L - F150 Pickup

Fig. 114: Identifying Front Cover Bolt Tightening Sequence
Courtesy of FORD MOTOR CO.

4. Install the front cover. Install water pump with a new gasket.

2003 Ford Pickup F150

2003 ENGINE Engine - 4.2L - F150 Pickup

Tighten the front cover bolts in the sequence shown in two stages:

Stage 1: Install studs and tighten to 7 Nm (62 lb-in).

Stage 2: Tighten the bolts, stud bolts and nuts to 28 Nm (21 lb-ft).

5. Install the camshaft synchronizer. For additional information, refer to CAMSHAFT

POSITION SENSOR & SYNCHRONIZER .

6. Install the heater water outlet tube.

Fig. 115: Installing Heater Water Outlet Tube
Courtesy of FORD MOTOR CO.

7. Attach the wiring harness to the outlet tube.

2003 Ford Pickup F150

2003 ENGINE Engine - 4.2L - F150 Pickup

Fig. 116: Attaching Wiring Harness To Outlet Tube
Courtesy of FORD MOTOR CO.

8. Install the heater water outlet tube hoses.

2003 Ford Pickup F150

2003 ENGINE Engine - 4.2L - F150 Pickup