Ford F150 Pickup. Manual — part 1037

Fig. 57: Disconnecting EGR Solenoid Electrical & Vacuum Connectors
Courtesy of FORD MOTOR CO.

11. Remove the eight bolts and the intake manifold spacer assembly.

2003 Ford Pickup F150

2003 ENGINE Engine - 4.2L - F150 Pickup

Fig. 58: Removing Intake Manifold Spacer Assembly
Courtesy of FORD MOTOR CO.

Installation

1. Inspect the intake manifold spacer assembly mounting gaskets. Install new gaskets, if

necessary.

2003 Ford Pickup F150

2003 ENGINE Engine - 4.2L - F150 Pickup

Fig. 59: Inspecting Intake Manifold Spacer Assembly Mounting Gaskets
Courtesy of FORD MOTOR CO.

2. Install the intake manifold spacer assembly. Tighten the bolts in two steps in the sequence

shown.

Step 1 - Tighten to 6 Nm (53 lb-in).

Step 2 - Tighten to 10 Nm (89 lb-in).

2003 Ford Pickup F150

2003 ENGINE Engine - 4.2L - F150 Pickup

Fig. 60: Intake Manifold Spacer Assembly Bolt Tightening Sequence
Courtesy of FORD MOTOR CO.

3. Connect the EGR solenoid electrical and vacuum connectors.

2003 Ford Pickup F150

2003 ENGINE Engine - 4.2L - F150 Pickup