Ford F150 Pickup. Manual — part 1901

Fig. 144: Reverse Idler Gear Retaining Ring Specifications
Courtesy of FORD MOTOR CO.

2003 Ford Pickup F150

2003 TRANSMISSIONS Manual Transmission - F150 Pickup

Fig. 145: Measuring Reverse Idler Gear End Play
Courtesy of FORD MOTOR CO.

SYNCHRONIZERS

Disassembly

1. Disassemble the synchronizer.

1. Remove one retaining spring.

2. Flip synchronizer over and remove opposite retaining spring.

3. Remove the three insert keys.

4. Remove the sleeve.

2. Inspect all synchronizer components for wear and damage.

Fig. 146: Inspecting Synchronizer Components For Wear & Damage
Courtesy of FORD MOTOR CO.

Assembly

1. Follow disassembly procedure in reverse order.

NOTE:

Match mark parts for assembly.

2003 Ford Pickup F150

2003 TRANSMISSIONS Manual Transmission - F150 Pickup

ASSEMBLY

TRANSMISSION

Special Tool(s)

Fig. 147: Identifying Special Tool(s)

2003 Ford Pickup F150

2003 TRANSMISSIONS Manual Transmission - F150 Pickup

Courtesy of FORD MOTOR CO.

Material

Fig. 148: Material Specification
Courtesy of FORD MOTOR CO.

Assembly

1. Install the countershaft.

2003 Ford Pickup F150

2003 TRANSMISSIONS Manual Transmission - F150 Pickup