Ford F150 Pickup. Manual — part 1972

Fig. 46: Removing Output Shaft Speed Sensor
Courtesy of FORD MOTOR CO.

7. Remove the transfer case shift motor, if equipped.

1. Remove the bolts.

2. Remove the transfer case shift motor.

Fig. 47: Removing Transfer Case Shift Motor
Courtesy of FORD MOTOR CO.

8. Remove the extension housing.

1. Remove the six extension housing bolts.

2. Remove the extension housing.

2003 Ford Pickup F150

2003 TRANSMISSIONS Transfer Case - F150 Pickup

Fig. 48: Removing Extension Housing
Courtesy of FORD MOTOR CO.

9. Remove the speed sensor tone wheel, if equipped.

1. Remove the tone wheel spacer clip.

2. Pull off the speed sensor tone wheel and discard.

2003 Ford Pickup F150

2003 TRANSMISSIONS Transfer Case - F150 Pickup

Fig. 49: Removing Speed Sensor Tone Wheel
Courtesy of FORD MOTOR CO.

10. Remove the rear output shaft snap ring.

z

Lift up on the output shaft while removing the snap ring.

2003 Ford Pickup F150

2003 TRANSMISSIONS Transfer Case - F150 Pickup

Fig. 50: Removing Output Shaft Snap Ring
Courtesy of FORD MOTOR CO.

NOTE:

The bolts are self-tapping, and it is normal to find metal shavings while
removing the cover.

2003 Ford Pickup F150

2003 TRANSMISSIONS Transfer Case - F150 Pickup