Ford F150 Pickup. Manual — part 1686

Fig. 28: Removing Pulley Snap Ring
Courtesy of FORD MOTOR CO.

5. Remove the A/C clutch pulley (2E884).

2003 Ford Pickup F150

2003 HVAC Air Conditioning - F150 Pickup

Fig. 29: Removing A/C Clutch Pulley
Courtesy of FORD MOTOR CO.

6. Remove the A/C clutch field coil.

7. Note the location of the A/C clutch field coil electrical connector.

8. Install the special tool on the nose opening of the A/C compressor.

9. Install the special tool.

10. Remove the A/C clutch field coil.

CAUTION: Do not use air tools. The A/C clutch field coil (2987) can be easily

damaged.

2003 Ford Pickup F150

2003 HVAC Air Conditioning - F150 Pickup

Fig. 30: View Of Removing A/C Clutch Field Coil
Courtesy of FORD MOTOR CO.

Installation

1. Clean the A/C clutch field coil and the pulley bearing mounting surfaces.

2. Install the A/C clutch field coil.

1. Place the A/C clutch field coil on the A/C compressor with the A/C clutch field coil electrical

connector correctly positioned.

2. Place the special tool on the A/C clutch field coil.

3. Place the special tool on the special tool.

4. Use the special tool to install the A/C clutch field coil until bottomed completely against the A/C

compressor.

CAUTION: Do not use air tools. The A/C clutch field coil (2987) can be easily

damaged.

2003 Ford Pickup F150

2003 HVAC Air Conditioning - F150 Pickup

Fig. 31: Installing A/C Clutch Field Coil Using Special Tools
Courtesy of FORD MOTOR CO.

NOTE:

The A/C clutch pulley is a tight fit on the A/C compressor head; it must be
correctly aligned during installation.

2003 Ford Pickup F150

2003 HVAC Air Conditioning - F150 Pickup