Ford Focus RS (2011 year). Manual — part 118

Middle floor pan (all models) - components overview, the high strength steel panels are marked with arrows.

E55182

G427724en

501-26-

9

and Tolerance Checks

501-26-

9

DESCRIPTION AND OPERATION

Rear floor pan - 3-door, 4-door and 5-door variants - components overview, the high strength steel panels
are marked with arrows.

E55205

G427724en

501-26-

10

and Tolerance Checks

501-26-

10

DESCRIPTION AND OPERATION

Rear floor pan (wagon) - components overview, the high strength steel panels are marked with arrows.

E63354

Corrosion prevention measures

On the new Focus 2004.75 (07/2004-), all external
and corrosion prone steel body panels are zinc
plated on both sides.

The roof and some internal reinforcement panels
on the floor pan and on the A-, B- and C-pillars are
not zinc plated.

NOTE: The instructions for working on zinc plated
steel panels given in subsection 501-25 must be
followed during body repair work.

Further corrosion protection measures

Hoods, doors, tailgates and luggage compartment
lids supplied as replacement parts do not have
clinched flange sealing. Sealant must be applied
to the dip primer in the dealership before painting.
In doing so, make certain that the cut edge of the
external panel is covered by at least a 3 mm
overlap of clinched flange protection. More than 5
hours drying time may be needed, depending on
the thickness of application. Air drying overnight is
therefore recommended.

G427724en

501-26-

11

and Tolerance Checks

501-26-

11

DESCRIPTION AND OPERATION

NOTE: When body repairs are performed or if
these components are renewed, this procedure
must be observed.

Further corrosion protection measures are
performed on the bodywork.

NOTE: The original corrosion protection must be
re-created after working on the bodywork.

E54908

A - A

10 mm

2 mm

4

1

2

3

5

3 mm

G427724en

501-26-

12

and Tolerance Checks

501-26-

12

DESCRIPTION AND OPERATION

Clinched flange sealing

Description

Item

Hood

1

Luggage compartment lid, 3- and 5-door

2

Tailgate, wagon

3

Door front and rear

4

Description

Item

Luggage compartment lid, 4-door

5

Sectional view of the clinched flange
sealing (minimum height and width
indicated)

A - A

A - A

B - B

A

A

B

B

200

200

200

200

50

50

mm

E61897

Cavity wax injection at the doors and engine hood

G427724en

501-26-

13

and Tolerance Checks

501-26-

13

DESCRIPTION AND OPERATION

Description

Item

Sectional view of doors (application area
indicated)

A - A

Description

Item

Sectional view of engine hood (application
area indicated)

B - B

E61898

3

1

2

Corrosion protection at the floor pan

G427724en

501-26-

14

and Tolerance Checks

501-26-

14

DESCRIPTION AND OPERATION

Description

Item

PU stone deflector

1

PVC underbody protection

2

Cavity wax injection

3

Sheet metal parts for partial replacement

Various service sheet metal parts are available for
sectional replacement.

3-door component overview (side)

E54909

Description

Item

Front quarter panel

1

Rear quarter panel

2

Description

Item

Repair panel, rear quarter panel

3

Rocker panel

4

G427724en

501-26-

15

and Tolerance Checks

501-26-

15

DESCRIPTION AND OPERATION

4-door component overview (side)

E63356

4

3

2

1

Description

Item

Front quarter panel

1

Rear quarter panel

2

Description

Item

Repair panel, rear quarter panel

3

Rocker panel

4

G427724en

501-26-

16

and Tolerance Checks

501-26-

16

DESCRIPTION AND OPERATION