Ford Orion. Manual — part 2

Maintenance & Servicing

1•5

1

Extended service - every 30 000 miles
or 3 years, whichever occurs first

Carry out all operations listed above, plus the following:

m

m

Renew the coolant (Section 28)

m

m

Renew the air cleaner filter element (Section 29). Note
that this task must be carried out at more frequent
intervals if the vehicle is used in dusty or polluted
conditions

m

m

Check the Positive Crankcase Ventilation (PCV) system,
and clean the filter (Section 30)

m

m

Renew the spark plugs - Zetec engines only (Section 27)

m

m

Check the oil filler cap - HCS engines only (Section 31)

m

m

Renew the automatic transmission fluid (Section 32)

m

m

Check the handbrake adjustment (Section 33)

Every 60 000 miles

Carry out all operations listed above, plus the following:

m

m

Renew the timing belt (Section 34)

m

m

Renew the fuel filter (Section 35)

Every 3 years (regardless of
mileage)

m

m

Renew the brake fluid (Section 36)

Engine compartment component locations - 1.3 litre HCS carburettor engine

1 Oil level dipstick location
2 Anti-theft alarm horn
3 Windscreen wiper motor
4 Air cleaner
5 Engine oil filler cap

6 Brake master cylinder reservoir
7 Battery
8 Ignition module
9 Washer fluid reservoir

10 Transmission

11 Clutch operating lever and

cable

12 Cooling fan
13 Starter motor
14 Exhaust heat shield/air

deflector

15 Vehicle identification plate

(VIN)

16 Alternator
17 Coolant expansion tank
18 Suspension upper mounting

1•6

Maintenance & Servicing

Engine compartment component locations

- 1.6 litre CVH carburettor engine

1 Oil level dipstick location
2 Anti-theft alarm horn
3 Windscreen wiper motor
4 Air cleaner
5 Engine oil filler cap
6 Brake master cylinder reservoir
7 Battery
8 DIS Ignition coil
9 Ignition module

10 Washer fluid reservoir
11 Transmission
12 Clutch cable
13 Cooling fan
14 Starter motor
15 Exhaust heat shield/air deflector
16 Vehicle identification plate (VIN)
17 Intake air temperature control valve
18 Coolant expansion tank
19 Suspension upper mounting

Engine compartment component locations

- 1.6 litre CVH EFi fuel injected engine

1 Oil level dipstick location
2 Anti-theft alarm horn
3 Windscreen wiper motor
4 Throttle housing
5 Intake air temperature sensor
6 Fuel pressure regulator
7 EDIS Ignition coil
8 Brake master cylinder reservoir
9 Battery

10 Ignition module
11 Air cleaner housing
12 Washer fluid reservoir
13 Engine oil filler cap
14 Cooling fan
15 Vehicle identification plate (VIN)
16 Starter motor
17 Auxiliary drivebelt
18 Coolant expansion tank
19 Suspension upper mounting
20 MAP sensor

Maintenance & Servicing

1•7

1

Engine compartment component locations

- 1.6 litre Zetec SEFi fuel injected engine

1 Throttle housing
2 Inlet manifold
3 EDIS ignition coil
4 Brake master cylinder reservoir
5 Air cleaner housing
6 Air mass meter
7 Vehicle identification plate (VIN)
8 Engine oil filler cap
9 Oil level dipstick location

10 Power steering fluid reservoir
11 Coolant expansion tank
12 Suspension upper mounting

Underside view at front end showing

component locations on the 1.3 litre HCS

carburettor engine model

1 Engine oil filter
2 Engine oil drain plug
3 Horn
4 Alternator
5 Exhaust downpipe
6 Cooling fan
7 Transmission
8 Brake caliper
9 Lower suspension arm

10 Track rod end balljoint
11 Driveshaft
12 Gearshift rod
13 Stabiliser rod (transmission)

1•8

Maintenance & Servicing

Underside view at front end showing

component locations on the 1.6 litre CVH

EFi engine model

1 Driveshaft
2 Engine oil drain plug
3 Horn
4 Alternator
5 Exhaust downpipe
6 Oxygen sensor
7 Transmission
8 Brake caliper
9 Lower suspension arm

10 Track rod
11 Gearshift rod
12 Heatshield
13 Stabiliser rod (transmission)
14 Catalytic converter

Underside view at front end showing

component locations on the 1.6 litre Zetec

SEFi engine model

1 Driveshaft
2 Horn
3 Alternator
4 Exhaust downpipe
5 Transmission
6 Brake caliper
7 Lower suspension arm
8 Track rod
9 Gearshift rod

10 Stabiliser rod (transmission)
11 Catalytic converter
12 Engine oil drain plug