Hyundai Tiburon (2008 year). Manual — part 13
DO-IT-YOURSELF MAINTENANCE
6
13
G110D01GK-AAT
Checking the automatic transaxle fluid
!
level
WARNING:
Fluid level should be within this range
The cooling fan is controlled by engine
2.0L
2.7L
coolant temperature and may sometimes
operate even when the engine is not run-
ning. Use extreme caution when working
near the blades of the cooling fan, so that
you are not injured by a rotating fan blade.
As the engine coolant temperature de-
creases, the fan will automatically shut off.
This is a normal condition.
HGK5008
3.
Confirm if the fluid level is in the “HOT” range
on the level gauge. If the fluid level is lower,
HGK5007
add the specified fluid from the fill hole. If the
fluid level is higher, drain the fluid from the
The automatic transaxle fluid level should be
drain hole.
checked regularly.
4.
If the fluid level is checked in cold
condition[fluid temperature
20~30°C
Keep the vehicle on level ground with the park-
(68~86°F)], add the fluid to the “COLD” line
ing brake applied and check the fluid level
and then recheck the fluid level according to
according to the following procedure.
the above step 2.
1. Place the shift lever in N(neutral) position
and confirm the engine is running at idle
speed.
2. After the transaxle is warmed up sufficiently
[fluid temperature 70~80°C (158~176°F)],
for example by 10 minutes usual driving,
move the shift lever through all positions then
place the shift lever in N(neutral) or P(park)
position.
6 DO-IT-YOURSELF MAINTENANCE
CHECKING THE BRAKES
14
G120A01A-AAT
G120B01A-AAT
G120D01A-AAT
Checking the Brake Fluid Level
To Check the Fluid Level
!
CAUTION:
Because brakes are essential to the safe
!
WARNING:
operation of the car, it is suggested that
Use caution when handling brake fluid. It
they be checked and inspected by your
can damage your vision if it gets into your
Hyundai dealer. The brakes should be
eyes. It will also damage your vehicle’s
checked and inspected for wear at those
paint if spilled on it and not removed imme-
intervals specified in the vehicle mainte-
diately.
nance schedule in Section 5.
HGK5012
The fluid level in the brake fluid reservoir should
be checked periodically. The level should be
between the "MIN" and "MAX" marks on the side
of the reservoir. If the level is at or below the
"MIN" mark, carefully add fluid to bring it up to
"MAX". Do not overfill.
DO-IT-YOURSELF MAINTENANCE
6
CHECKING THE CLUTCH FLUID
15
G120E02A-AAT
G130A01S-AAT
G130B02A-AAT
Adding Brake Fluid
To Check the Clutch Fluid
To Replace the Fluid
Recommended brake fluid conforming to DOT
3 or DOT 4 specification should be used. The
!
WARNING:
reservoir cap must be fully tightened to avoid
Handle brake fluid carefully. It can damage
contamination from foreign matter or moisture.
your vision if it gets into your eyes. Use only
DOT 3 or DOT 4 specification fluid from a
NOTE:
sealed container. Do not allow the fluid can
Do not allow any other liquids to contami-
or reservoir to remain open any longer than
nate the brake fluid. Seal damage will result.
required. This will prevent entry of dirt and
moisture which can damage the brake sys-
tem and cause improper operation.
!
WARNING:
Use caution when handling brake fluid. It
To add brake fluid, first wipe away any dirt, then
HGK5013
can damage your vision if you get it in your
unscrew the fluid reservoir cap. Slowly pour the
The clutch fluid level in the master cylinder
eyes. It will also damage your vehicle’s
recommended fluid into the reservoir. Do not
should be checked when performing other un-
paint if spilled on it and not removed imme-
overfill. Carefully replace the cap on the reser-
der hood services. The system should be
diately.
voir and tighten.
checked for leakage at the same time.
Check to make certain that the clutch fluid level
is always between the "MAX" and "MIN" level
markings on the fluid reservoir. Fill as required.
Fluid loss indicates a leak in the clutch system
which should be inspected and repaired imme-
diately. Consult your Hyundai dealer.
6 DO-IT-YOURSELF MAINTENANCE
AIR CONDITIONING CARE
CHANGING THE CLIMATE CON-
16
TROL AIR FILTER
G140A01A-AAT
G140B01A-AAT
G145A03GK-GAT
Keeping the Condenser Clean
Checking the Air Conditioning Opera-
(In front of blower unit) (If installed)
tion
The air conditioning condenser (and engine
The climate control air filter is located in front of
radiator) should be checked periodically for
the evaporator unit behind the glove box.
1. Start the engine and let it run at a fast idle for
accumulation of dirt, dead insects, leaves, etc.
It helps to decrease the amount of pollutants
several minutes with the air conditioning set
These can interfere with maximum cooling ef-
entering the car.
at the maximum cold setting.
ficiency. When removing such accumulations,
2. If the air coming out of the in-dash vents is
brush or hose them away carefully to avoid
not cold, have the air conditioning system
bending the cooling fins.
inspected by your Hyundai dealer.
!
CAUTION:
Running the air conditioning system for
extended periods of time with a low refrig-
erant level may damage the compressor.
OGK076020
G140C01A-AAT
Lubrication
1. Remove the mounting screws on the down-
side of the glove box.
To lubricate the compressor and the seals in the
system, the air conditioning should be run for at
least 10 minutes each week. This is particularly
important during cool weather when the air
conditioning system is not otherwise in use.
DO-IT-YOURSELF MAINTENANCE
6
17
OGK076021
HGK2114
HGK2115
2. Open the glove box and remove the mount-
3. Remove the filter cover.
4. Replace the climate control air filter with a
ing screws on the upside of the glove box.
new one.
5. Installation is the reverse order of disassem-
bly.
!
CAUTION:
Be sure to install the climate control air filter
in the direction of the arrow sign. Other-
wise, it may cause noise or deterioration.
6 DO-IT-YOURSELF MAINTENANCE
CHECKING AND REPLACING
18
FUSES
G200A01GK-AAT
G200B02A-AAT
Replacing a Fusible Link
Replacing Accessory Fuse
!
CAUTION:
When replacing a fusible link, never use
anything but a new fusible link with the
same or lower amperage rating. Never use
a piece of wire or a higher-rated fusible link.
This could result in serious damage and
Bad
Good
create a fire hazard.
G200A01E
OGK076027
A fusible link will melt if the electrical circuits from
The fuse box for the lights and other electrical
the battery are ever overloaded, thus prevent-
accessories will be found low on the dashboard
ing damage to the entire wiring harness. (This
on the driver’s side. Inside the box you will find
could be caused by a short in the system
a list showing the circuits protected by each
drawing too much current.) If this ever happens,
fuse.
have a Hyundai dealer determine the cause,
If any of your car’s lights or other electrical
repair the system and replace the fusible link.
accessories stop working, a blown fuse could
The fusible links are located in a relay box(2.0L
be the reason. If the fuse has burned out, you
)or below the positive (+) post cover of the
will see that the metal strip inside the fuse has
battery (2.7L) for easy inspection.
burned through. If you suspect a blown fuse,
follow this procedure:
DO-IT-YOURSELF MAINTENANCE
6
CHECKING THE BATTERY
19
1. Turn off the ignition and all other switches.
G210A01A-AAT
2. Open the fuse box and examine each fuse.
Remove each fuse by pulling it toward you
(a small "fuse puller" tool is contained in the
fuse box to simplify this operation).
3. Be sure to check all other fuses, even if you
find one that appears to have burned out.
Good
Burned out
G200B02L
OGK076026
!
CAUTION:
!
A burned-out fuse indicates that there is a
WARNING:
problem in the electrical circuit. If you re-
Batteries can be dangerous! When working
place a fuse and it blows as soon as the
with batteries, carefully observe the follow-
HXDFL1026-1
accessory is turned on, the problem is
ing precautions to avoid serious injuries.
4. Replace the blown fuse by pressing a new
serious and should be referred to a Hyundai
fuse of the same rating into place. The fuse
dealer for diagnosis and repair. Never re-
The fluid in the battery contains a strong solution
should be a snug fit. If it is not, have the fuse
place a fuse with anything except a fuse
of sulfuric acid, which is poisonous and highly
clip repaired or replaced by a Hyundai dealer.
with the same or a lower amperage rating.
corrosive. Be careful not to spill it on yourself or
If you do not have a spare fuse, you may be
A higher capacity fuse could cause damage
the car. If you do spill battery fluid on yourself,
able to borrow a fuse of the same or lower
and create a fire hazard.
immediately do the following:
rating from an accessory you can tempo-
rarily get along without (the radio or cigarette
NOTE:
lighter, for example). Always remember to
See page 6-39 for the fuse panel descrip-
replace the borrowed fuse.
tions.
DO-IT-YOURSELF MAINTENANCE
6
20
o If battery fluid is on your skin, flush the
G210B03A-AAT
affected areas with water for at least 15
Checking the Battery
minutes and then seek medical assistance.
!
Keep the battery clean. Any evidence of corro-
WARNING:
o If battery fluid is in your eyes, rinse out your
sion around the battery posts or terminals
Always read the following in-
eyes with water and get medical assistance
should be removed using a solution of house-
structions carefully when han-
as soon as possible. While you are being
hold baking soda and warm water. After the
dling a battery.
driven to get medical assistance, continue to
battery terminals are dry, cover them with a light
rinse your eyes by using a sponge or soft
coating of grease.
Keep lighted cigarettes and all
cloth saturated with water.
other flames or sparks away from
o If you swallow battery fluid, drink a large
the battery.
quantity of water or milk followed by milk of
magnesia, eat a raw egg or drink vegetable
!
Hydrogen, which is a highly com-
oil. Get medical assistance as soon as
PROPOSITION 65 WARNING:
bustible gas, is always present in
possible.
Battery posts, terminals, and related acces-
battery cells and may explode if
sories contain lead and lead compounds,
ignited.
While batteries are being charged (either by a
chemicals known to the state of California
battery charger or by the vehicle’s generator),
to cause cancer and reproductive harm.
Keep batteries out of the reach of
they produce explosive gases. Always ob-
Batteries also contain other chemicals
children because batteries con-
serve these warnings to prevent injuries from
known to the state of California to cause
tain highly corrosive SULFURIC
occurring:
cancer. Wash hands after handling.
ACID. Do not allow battery acid
to contact your skin, eyes, cloth-
o Charge batteries only in a well ventilated
ing or paint finish.
area.
o Do not permit flames, sparks or smoking in
If any electrolyte gets into your
the area.
eyes, flush your eyes with clean
o Keep children away from the area.
water for at least 15 minutes and
get immediate medical attention.
If possible, continue to apply
water with a sponge or cloth until
medical attention is received.
DO-IT-YOURSELF MAINTENANCE
6
CHECKING ELECTRIC COOLING
POWER STEERING FLUID LEVEL
21
FANS
G220A01A-AAT
G230A04A-AAT
!
WARNING:
!
If electrolyte gets on your skin,
WARNING:
thoroughly wash the contacted
The cooling fan is controlled by engine
area.
coolant temperature and may sometimes
If you feel a pain or a burning
operate even when the engine is not run-
sensation, get medical attention
ning. Use extreme caution when working
immediately.
near the blades of the coolant fan, so that
you are not injured by a rotating fan blade.
Wear eye protection when charg-
As the engine coolant temperature de-
ing or working near a battery.
creases the fan will automatically shut off.
Always provide ventilation when
This is a normal condition.
working in an enclosed space.
HGK5011
o
When lifting a plastic-cased battery, ex-
The power steering fluid level should be checked
cessive pressure on the case may cause
G220B01A-AAT
regularly. To check the power steering fluid
battery acid to leak, resulting in personal
Checking Engine Cooling Fan
level, be sure the engine is "OFF", then check
injury. Lift with a battery carrier or with
to make certain that the power steering fluid
your hands on opposite corners.
The engine cooling fan should come on auto-
level is between the "MAX" and "MIN" level
o
Never attempt to charge the battery when
matically if the engine coolant temperature is
markings on the fluid reservoir.
the battery cables are connected.
high.
o
The electrical ignition system works with
NOTE:
high voltage.
o Grinding noise from the power steering
Never touch these components with the
pump may be heard immediately after
engine running or the ignition switched
G220C01A-AAT
the engine is started in extremely cold
on.
conditions (below - 4°F). If the noise
Checking Condenser Cooling Fan
stops during warm up, there is no abnor-
The condenser coolant fan should come on
mal function in the system. It is due to a
automatically whenever the air conditioning is in
power steering fluid characteristic in
operation.
extremely cold conditions.
o Do not start the engine when the power
steering oil reservoir is empty.
6 DO-IT-YOURSELF MAINTENANCE
FOR MORE INFORMATION ABOUT
HEADLIGHT AIMING ADJUSTMENT
22
YOUR HYUNDAI
G240A01A-AAT
G250A01A-AAT
G290A04GK-AAT
Power Steering Hoses
If you desire additional information about main-
It is suggested that you check the power steer-
taining and servicing your Hyundai, you may
ing hose connections for fluid leakage at regular
purchase a factory Shop Manual at your Hyundai
intervals. The power steering hoses should be
dealer's parts department. This is the same
replaced if there is severe surface cracking,
manual used by dealership technicians and
Vertical aiming
scuffing or worn spots. Deterioration of the hose
while it is highly technical it can be useful in
could cause premature failure.
obtaining a better understanding of your car and
how it works.
OGK076067N
Before performing aiming adjustment, make
sure of the following.
DO-IT-YOURSELF MAINTENANCE
6
23
1.
Keep all tires inflated to the correct pressure.
G290B02GK-AAT
SPECIFICATION:
2.
Place the vehicle on level ground and press
Adjustment After Headlight Assembly
"H"
the front bumper & rear bumper down sev-
Replacement
Horizontal center line of headlights from ground:
eral times. Place vehicle at a distance of 118
Low Beam: 27.2 in. (690mm)
in. (3m) from the test wall.
High Beam: 26.5 in. (672mm)
Vertical line
3.
See that the vehicle is unloaded (except for
full levels of coolant, engine oil and fuel, and
Horizontal line
"W"
W
spare tire, jack, and tools).
Distance between each headlight center :
4.
Clean the head light lenses and turn on the
Low Beam: 52.6 in. (1,336mm)
headlights.
High Beam: 43.2 in. (1,098mm)
5.
Open the hood.
H
6.
Draw the vertical line (through the center of
Cut-off line
"L"
each headlight beam pattern) and the hori-
Distance between the headlights and the wall
zontal line (through the center of each head-
L
that the lights are tested against : 118 in. (3,000
light beam pattern) on the aiming screen.
Ground line
mm)
H
7.
Adjust each cut-off line of the low beam to the
parallel line with a phillips screwdriver
-
G290B01HR-1A
VERTICAL AIMING.
If the vehicle has had front body repair and the
headlight assembly has been replaced, the
headlight aiming should be checked using an
!
aiming screen as shown in the illustration. Turn
WARNING:
on the headlight switch.
Never attempt to adjust the horizontal align-
1. Adjust headlights so that main axis of light is
ment of your headlights. Horizontal aiming
parallel to center line of the body and is
must be adjusted by an authorized Hyundai
aligned with point "P" shown in the illustration.
dealer to avoid incorrect alignment that will
2. Dotted lines in the illustration show the center
reduce the effectiveness of your headlights.
of headlights.
6 DO-IT-YOURSELF MAINTENANCE
REPLACEMENT OF LIGHT BULBS
24
G260A01MC-AAT
G270A01GK-AAT
Headlight and Front Turn Signal Light
Before attempting to replace a light bulb, be sure
the switch is turned to the "OFF" position.
1. Allow the bulb to cool. Wear eye protection.
The next paragraph shows how to reach the
2. Open the engine hood.
light bulbs so they may be changed. Be sure to
3. Always grasp the bulb by its plastic base,
replace the burned-out bulb with one of the
avoid touching the glass.
same number and wattage rating.
See page 6-27 for the wattage descriptions.
!
CAUTION:
o Keep the lamps out of contact with
OGK076047
petroleum products, such as oil, gaso-
5. Turn the plastic cover counterclockwise
line, etc.
and remove it.
o If you don't have necessary tools, the
correct bulbs and the expertise, consult
your authorized Hyundai dealer.
OGK076066N
4. Disconnect the power cord from the bulb
base in the back of the headlight.
OGK076048
6. Disconnect the connector from the bulb
base in the back of the headlight.
DO-IT-YOURSELF MAINTENANCE
6
25
OGK076049
OGK076050
OGK076052
7. Push the bulb spring to remove the headlight
8. Remove the protective cap from the re-
11.To replace the front turn signal light bulb,
bulb.
placement bulb and install the new bulb by
remove from the bulb holder and install the
matching the plastic base with the headlight
new bulb.
hole. Reattach the bulb spring and recon-
nect the connector.
9. Use the protective cap and carton to prompt-
ly dispose of the old bulb.
10.Check for proper headlight aim.
6 DO-IT-YOURSELF MAINTENANCE
26
G270K01CM-GAT
G270B02GK-GAT
Front Fog Light (If Installed)
Rear Combination Light
(Without woofer speaker)
NOTE:
It is recommended that the front fog light
bulb be replaced by an authorized Hyundai
dealer.
(2)
(1)
(4)
(3)
(1)
G270A03O
!
OGK076037
WARNING:
This halogen bulb contains gas under pres-
1. Open the tail gate.
sure and if impacted could shatter, result-
ing in flying fragments. Always wear eye
protection when servicing the bulb. Protect
the bulb against abrasions or scratches
and against liquids when lighted. Turn the
bulb on only when installing in a headlight.
Replace the headlight if damaged or cracked.
Keep the bulb out of the reach of children
and dispose of the used bulb with care.
DO-IT-YOURSELF MAINTENANCE
6
27
OGK076040
OGK076041
2. To remove the cover of the rear luggage trim,
3. Remove the nut (8mm) with a socket wrench.
OGK076042
turn the knobs by hand to the counterclock-
4. To detach the rear combination light tap it
wise.
strongly with your hand.
5. To replace the rear combination light (stop/
tail light, back-up light, turn signal light, side
mark light), take it out from the bulb holder by
turning it counterclockwise.
6. Install the new bulb.
(1) Stop/Tail light
(2) Back-up light
(3) Turn signal light
(4) Side mark light
6 DO-IT-YOURSELF MAINTENANCE
28
G275B02GK-GAT
Rear Combination Light
(With woofer speaker)
(2)
(1)
(4)
(3)
(1)
HGK5038
OGK076039
2. Take off the luggage board.
3. Extract the mounting screws (10mm) around
the woofer speaker with a socket wrench.
OGK076037
4. Disconnect the power cord from the woofer
speaker.
1. Open the tail gate.
DO-IT-YOURSELF MAINTENANCE
6
29
8. To replace the rear combination light (stop/
tail light, back-up light, turn signal light, side
mark light), take it out from the bulb holder by
turning it counterclockwise.
9. Install the new bulb.
(1) Stop/Tail light
(2) Back-up light
(3) Turn signal light
(4) Side mark light
OGK076040
OGK076041
5. To remove the cover of the rear luggae trim,
6. Remove the nut (8mm) with a socket wrench.
turn the knob by hand to the counterclock-
wise.
OGK076042
7. To detach the rear combination light tap it
strongly with your hand.
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