Hyundai i30 / Elantra Neos. Body repair manual — part 30

BODY PANEL REPAIR PROCEDURE

BP-59

7.

After removing, apply the welding primer.

8.

Fit and clamp the new back complete panel assembly
in place.

9.

Measure each measurement point (Refer to the BODY
DIMENSIONS) and correct the installation position.

BFDBP6706C

BFDBP6709

BFDBP6702B

10. MIG plug weld all holes.

11. Clean and prepare all welds, remove all residue.

12. After removing, apply the welding primer.

BFDBP6702C

BFDBP6702D

BFDBP6701A

BP-60

BODY PANEL REPAIR PROCEDURE

16. Clean and prepare all welds, remove all residue.

17. Apply the two-part epoxy primer to the interior of the

rear floor side member.

18. Apply an anti-corrosion to the interior of the rear floor

side member.
(Refer to the CORROSION PROTECTION)

19. Prepare exterior surfaces for priming, using wax and

grease remover.

20. Apply metal conditioner and water rinse.

21. Apply conversion coating and water rinse.

22. Apply the two-part epoxy primer.

13. Fit and clamp the new rear combination lamp housing

panel assembly in place.

14. Measure each measurement point (Refer to the BODY

DIMENSIONS) and correct the installation position.

15. MIG plug weld all holes.

BFDBP6710

BFDBP6701C

BFDBP6701B

BFDBP6701C

BFDBP6701D

BODY PANEL REPAIR PROCEDURE

BP-61

23. Apply the correct seam sealer to all joints (Refer to

the BODY SEALING LOCATIONS).

BFDBP6701E

24

Reprime over the seam sealer to complete the repair

25

After completing body repairs, carefully apply Under
coating to the Under body (Refer to the CORROSION
PROTECTION).

26

In order to improve corrosion resistance, if necessary,
apply an Under body anti-corrosion agent to the panel
which is repaired or replaced (Refer to the CORROSION
PROTECTION).

BFDBP6705D

BFDBP6705E

BP-62

BODY PANEL REPAIR PROCEDURE

FRONT AND REAR DOOR OUTER PANELS

WELDING POINTS

BFDBP6711

BFDBP6712

FRONT DOOR

REAR DOOR

MIG plug welding

MIG butt welding

MIG lap welding

MIG plug welding

MIG butt welding

MIG lap welding