Hyundai i30 / Elantra Neos. Body repair manual — part 19
BODY PANEL REPAIR PROCEDURE
BP-15
INSTALLATION
1.
Transcribe the fender apron upper inner panel cutline
to the new fender apron upper inner panel, cut to length
and chamfer butt end to improve weld surface.
2. Fit and clamp the fender apron upper inner panel in place.
3.
Measure each measurement point (Refer to the BODY
DIMENSIONS) and correct the installation position.
4.
MIG butt weld all seams.
5.
Clean and prepare all welds, and remove all residue.
6.
After removing, apply the welding primer.
BFDBP6106D
BFDBP6106E
BFDBP6106F
BFDBP6106G
BFDBP6106H
BFDBP6105A
BP-16
BODY PANEL REPAIR PROCEDURE
7.
Drill 8mm holes in the new fender apron upper outer
panel for MIG plug welding.
8.
Fit and clamp the fender apron upper outer panel in
place.
9.
Measure each measurement point (Refer to the BODY
DIMENSIONS) and correct the installation position.
10. MIG plug weld all holes.
11. Clean and prepare all welds, and remove all residue.
12. Drill 8mm holes in the new fender apron inner panel
assembly for MIG plug welding.
BEDBP6107
BEDBP6108
BFDBP6104B
BFDBP6104C
BFDBP6104D
BFDBP6104E
BODY PANEL REPAIR PROCEDURE
BP-17
13. Fit and clamp the fender apron inner panel assembly
in place.
14. MIG plug weld all holes.
15. Clean and prepare all welds, and remove all residue.
BFDBP6102A
16. Apply the two part epoxy primer to the interior of the
each panel.
17. Apply an anti-corrosion agent as required.
(Refer to the BODY CORROSION PROTECTION)
18. Prepare the exterior surfaces for priming using wax
and grease remover.
19. Apply metal conditioner and water rinse.
20. Apply conversion coating and water rinse.
21. Apply the two-part epoxy primer.
22. Apply the correct seam sealer to all joints carefully.
(Refer to the BODY SEALING LOCATIONS)
BFDBP6102B
BFDBP6102C
BFDBP6102D
BFDBP6102E
BP-18
BODY PANEL REPAIR PROCEDURE
FRONT SIDE MEMBER
WELDING POINTS
MIG plug welding
MIG butt welding
MIG lap welding
MIG plug welding
MIG butt welding
MIG lap welding
BFDBP6203
BFDBP6202F
260mm
143mm
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