Hyundai i30 / Elantra Neos. Body repair manual — part 22
BODY PANEL REPAIR PROCEDURE
BP-27
17. Remove the front pillar inner panel.
18. Clean cut portions with a disc grinder.
19. After removing, apply the welding primer.
BEDBP6316
BEDBP6318
BEDBP6316A
BEDBP6316B
INSTALLATION
1.
Drill 8mm holes in the front pillar inner panel for MIG
plug welding.
BEDBP6319
BP-28
BODY PANEL REPAIR PROCEDURE
5.
Clean and prepare all welds, and remove all residue.
6.
After removing, apply the welding primer.
7.
Transcribe the cutlines to the new front pillar outer panel,
adding 30mm overlap to each end and cut to length.
8.
Drill 8mm holes along front pillar outer panel flanges
for attachment to other panels.
4.
MIG plug weld all holes and MIG lap weld seams.
BEDBP6315A
BEDBP6315B
BEDBP6315C
BEDBP6320
2.
Fit and clamp the new front pillar inner panel in place
for welding.
3.
Measure each measurement point (Refer to the BODY
DIMENSIONS) and correct the installation position.
BEDBP6315
BODY PANEL REPAIR PROCEDURE
BP-29
9.
Install the front pillar outer panel in place.
10. Measure each measurement point (Refer to the BODY
DIMENSIONS) and correct the installation position.
11. MIG plug weld all holes.
12. Clean and prepare all welds, and remove all residue.
BEDBP6309A
BEDBP6309B
BEDBP6309C
13. After removing, apply the welding primer.
14. Reattach the cut away front pillar outer panel section,
then MIG plug weld all holes and MIG butt weld seams.
15. Clean all welds with a disc grinder.
BEDBP6309D
BEDBP6321A
BEDBP6321B
BP-30
BODY PANEL REPAIR PROCEDURE
22. Apply an anti-corrosion agent to the welded parts and
inside of front pillar (Refer to the CORROSION
PROTECTION).
23. Prepare exterior surfaces for priming, using wax and
grease remover.
24. Apply metal conditioner and water rinse.
25. Apply conversion coating and water rinse.
26. Apply the two-part epoxy primer.
27. Apply the correct seam sealer to all joints carefully
(Refer to the BODY SEALING LOCATIONS).
28. Reprime over the seam sealer to complete the repair.
16. After removing, apply the welding primer.
17. Apply the two-part epoxy primer to the interior of the
front pillar.
18. Before welding the cowl side upper outer panel, apply
the two part epoxy primer and anti-corrosion agent to
the interior of the fender apron panel.
19. Install the cowl side upper outer panel in place.
20. MIG plug weld all holes.
21. Clean and prepare all welds, remove all residue.
BEDBP6321C
BEDBP6302
BEDBP6312
BFDBP6303A
BFDBP6303B
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