Hyundai Kona (2018 year). Manual — part 25

Maintenance

Normal Maintenance Schedule (Gasoline Engine, for Europe)

MAINTENANCE

Months

120

144

168

192

INTERVALS

Miles x 1,000

100

120

140

160

MAINTENANCE

ITEM

Km x 1,000

120

150

180

210

240

At first, inspect at 90,000 km (60,000 miles) or 72 months,

Drive belts *1

after that, every 30,000 km (20,000 miles) or 24 months

Engine oil and

1.0 T-GDI

Replace every 15,000 km (10,000 miles) or 12 months

engine oil filter ** *2

1.6 T-GDI

Replace every 15,000 km (10,000 miles) or 12 months

Fuel additives *3

Add every 15,000 km (10,000 miles) or 12 months

Intercooler, in/out hose,

T-GDI

Inspect every 15,000 km (10,000 miles)

air intake hose

Air cleaner filter

Spark plugs

T-GDI

Replace every 75,000 km (50,000 miles) *4 or 60 months

Vapor hose and fuel filler cap

Fuel tank air filter

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

** : The engine oil level should be checked regularly and maintained properly. Operating with an insufficient amount of oil can dam-

age the engine, and such damage is not covered by warranty.

*1 : Inspect drive belt tensioner, idler and alternator pulley and if necessary correct or replace.

*2 : Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.

*3 : If good quality gasolines meet Europe Fuel standards (EN228) or equivalents including fuel additives is not available, one bot-

tle of additive is recommended. Additives are available from your authorized HYUNDAI dealer along with information on how to

use them. Do not mix other additives.

*4 : For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.

7-8

Normal Maintenance Schedule (Gasoline Engine, for Europe) (Cont.)

MAINTENANCE

Months

120

144

168

192

INTERVALS

Miles x 1,000

100

120

140

160

MAINTENANCE

Km x 1,000

120

150

180

210

240

ITEM

Fuel lines, hoses and connections

Inspect “Coolant level adjustment and leak” every day.

Cooling system

At first, inspect 60,000 km (40,000 miles) or 48 months

after that, inspect every 30,000 km (20,000 miles) or 24 months

At first, replace at 210,000 km (120,000 miles) or 10 years :

Engine coolant *5

after that, replace every 30,000 km (20,000 miles) or 24 months *6

Battery condition

Brake lines, hoses and connections

Parking brake

Brake/clutch fluid

Disc brakes and pads

Steering gear rack, linkage and boots

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

*5 : When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at

the factory. An improper coolant mixture can result in serious malfunction or engine damage.

*6 : For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.

7-9

Maintenance

Normal Maintenance Schedule (Gasoline Engine, for Europe) (Cont.)

MAINTENANCE

Months

120

144

168

192

INTERVALS

Miles x 1,000

100

120

140

160

MAINTENANCE

ITEM

Km x 1,000

120

150

180

210

240

Driveshaft and boots

Tire (pressure & tread wear)

Front suspension ball joints

Air conditioner refrigerant

Air conditioner compressor

Climate control air filter

Manual transmission fluid *7

Dual clutch transmission fluid *7

Valve clearance (1.6 T-GDI) *8

Exhaust system

Trasnfer case oil (4WD) *7

Rear differential oil (4WD) *7

Propeller shaft (4WD)

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

*7 : Manual transaxle/dual clutch transmission fluid, transfer case oil and differential oil should be changed anytime they have been

submerged in water.

*8 : Inspect for excessive valve noise and/or engine vibration and adjust if necessary.We recommend that the system be checked

by an authorized HYUNDAI dealer.

7-10

Maintenance Under Severe Usage and Low Mileage Conditions (Gasoline Engine, for Europe)

The following items must be serviced more frequently on cars mainly used under severe and low mileage driving con-

ditions. Refer to the chart below for the appropriate maintenance intervals.

R : Replace I : Inspect and if necessary, adjust, correct, clean or replace

Maintenance

Maintenance item

Maintenance intervals

Driving condition

operation

Engine oil and engine oil

Replace every 7,500 km (4,500 miles)

A, B, C, D, E,

T-GDI

filter

or 6 months

F, G, H, I, J, K

Replace more frequently

Air cleaner filter

C, E

depending on the condition

Replace more frequently

Spark plugs

B, H

depending on the condition

Inspect more frequently

Steering gear rack, linkage and boots

C, D, E, F, G

depending on the condition

Inspect more frequently

Front suspension ball joints

C, D, E, F, G

depending on the condition

Inspect more frequently

Disc brakes and pads, calipers and rotors

C, D, E, G, H

depending on the condition

Inspect more frequently

Parking brake

C, D, G, H

depending on the condition

Inspect more frequently

Driveshaft and boots

C, D, E, F, G, H, I, J

depending on the condition

Replace more frequently

Climate control air filter

C, E, G

depending on the condition

Manual transmission fluid

Every 120,000 km (80,000 miles)

C, D, E, F, G, H, I, J

7-11

Maintenance

Maintenance item

Maintenance intervals

Driving condition

operation

Dual clutch transmission fluid

Every 120,000 km (80,000 miles)

C, D, E, F, G, H, I, J

Rear differential oil (4WD)

Every 120,000 km (80,000 miles)

C, D, E, G, I, K, H

Transfer case oil (4WD)

Every 120,000 km (80,000 miles)

C, D, E, G, I, K, H

Every 20,000 km (12,500 miles)

Propeller shaft (4WD)

C, E

or 12 months

Severe driving conditions

A :Repeatedly driving short distance of less than 8 km (5 miles)

E : Driving in the heavy dust condition

in normal temperature or less than 16 km (10 miles) in freez-

F : Driving in heavy traffic area

ing temperature

G:Driving on uphill, downhill, or mountain roads repeatedly

B :Extensive engine idling or low speed driving for long dis-

H :Towing a trailer, or using a camper or roof rack

tances

: Driving as patrol car, taxi, commercial car or vehicle towing

C :Driving on rough, dusty, muddy, unpaved, graveled or salt

spread roads

J :Driving over 170 km/h (106 mile/h)

D :Driving in areas using salt or other corrosive materials or in

K :Frequently driving in stop-and-go conditions and under

very cold weather

15,000 km per year.

7-12

Normal Maintenance Schedule (Gasoline Engine, except Europe)

MAINTENANCE

Months

INTERVALS

Miles x 1,000

MAINTENANCE

ITEM

Km x 1,000

105

120

Drive belts *1

Engine oil and

T-GDI

Replace every 10,000 km (6,000 miles) or 12 months

engine oil filter *2 *3

Fuel additives *4

Add every 10,000 km (6,000 miles) or 12 months

Intercooler, in/out hose,

T-GDI

Inspect every 10,000 km (6,000 miles)

air intake hose

Except Middle East

Air cleaner filter

For Middle East

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

*1 : Inspect drive belt tensioner, idler and alternator pulley and if necessary correct or replace.

*2 : Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.

*3 : The engine oil level should be checked regularly and maintained properly. Operating with an insufficient amount of oil can damage

the engine, and such damage is not covered by warranty.

*4 : If good quality gasolines meet Europe Fuel standards (EN228) or equivalents including fuel additives is not available, one bot-

tle of additive is recommended. Additives are available from your authorized HYUNDAI dealer along with information on how

to use them. Do not mix other additives.

7-13

Maintenance

Normal Maintenance Schedule (Gasoline Engine, except Europe) (Cont.)

MAINTENANCE

Months

INTERVALS

Miles x 1,000

MAINTENANCE

ITEM

Km x 1,000

105

120

Spark plugs

T-GDI

Replace every 75,000 km (50,000 miles) *5 or 60 months

Vapor hose and fuel filler cap

Fuel tank air filter

Fuel lines, hoses and connections

Inspect “Coolant level adjustment and leak” every day.

Cooling system

At first, inspect 60,000 km (40,000 miles) or 48 months

after that, inspect every 30,000 km (20,000 miles) or 24 months

At first, replace at 200,000 km (120,000 miles) or 120 months :

Engine coolant *6

after that, replace every 40,000 km (25,000 miles) or 24 months *5

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

*5 : For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.

*6 : When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at

the factory. An improper coolant mixture can result in serious malfunction or engine damage. For your convenience, it can be

replaced prior to it's interval when you do maintenance of other items.

7-14

Normal Maintenance Schedule (Gasoline Engine, except Europe) (Cont.)

MAINTENANCE

Months

INTERVALS

Miles x 1,000

MAINTENANCE

ITEM

Km x 1,000

105

120

Battery condition

Brake lines, hoses and connections

Parking brake

Brake/clutch fluid

Disc brakes and pads

Steering gear rack, linkage and boots

Driveshaft and boots

Tire (pressure & tread wear)

Front suspension ball joints

Air conditioner refrigerant

Air conditioner compressor

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

7-15

Maintenance

Normal Maintenance Schedule (Gasoline Engine, except Europe) (Cont.)

MAINTENANCE

Months

INTERVALS

Miles x 1,000

MAINTENANCE

ITEM

Km x 1,000

105

120

Climate control air filter

Manual transmission fluid *7

Dual clutch transmission fluid *7

Valve clearance (1.6 T-GDI) *8

Exhaust system

Trasnfer case oil (4WD) *8

Rear differential oil (4WD) *8

Propeller shaft (4WD)

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

*7 : Manual transaxle/dual clutch transmission fluid, transfer case oil and differential oil should be changed anytime they have been

submerged in water.

*8 : Inspect for excessive valve noise and/or engine vibration and adjust if necessary.We recommend that the system be checked

by an authorized HYUNDAI dealer.

7-16

Maintenance Under Severe Usage and Low Mileage Conditions (Gasoline Engine, except Europe)

The following items must be serviced more frequently on cars mainly used under severe driving conditions.

Refer to the chart below for the appropriate maintenance intervals.

R : Replace I : Inspect and if necessary, adjust, correct, clean or replace

Maintenance

Driving

Maintenance item

Maintenance intervals

operation

condition

Engine oil and

A, B, C, D, E,

T-GDI

5,000 km (3,000 miles) or 6 months

engine oil filter

F, G, H, I, J, K

Replace more frequently

Air cleaner filter

C, E

depending on the condition

Replace more frequently

Spark plugs

B, H

depending on the condition

Inspect more frequently

Steering gear rack, linkage and boots

C, D, E, F, G

depending on the condition

Inspect more frequently

Front suspension ball joints

C, D, E, F, G

depending on the condition

Inspect more frequently

Disc brakes and pads, calipers and rotors

C, D, E, G, H

depending on the condition

Inspect more frequently

Parking brake

C, D, G, H

depending on the condition

Inspect more frequently

Driveshaft and boots

C, D, E, F, G, H, I, J

depending on the condition

7-17

Maintenance

Driving

Maintenance item

Maintenance intervals

operation

condition

Replace more frequently

Climate control air filter

C, E, G

depending on the condition

C, D, E, F, G,

Manual transmission fluid

Every 120,000 km (80,000 miles)

H, I, J

Dual clutch transmission fluid

Every 120,000 km (80,000 miles)

C, D, E, F, G, H, I, J

Rear differential oil (4WD)

Every 120,000 km (80,000 miles)

C, D, E, G, I, K, H

Transfer case oil (4WD)

Every 120,000 km (80,000 miles)

C, D, E, G, I, K, H

Every 20,000 km (12,500 miles)

Propeller shaft (4WD)

C, E

or 12 months

Severe driving conditions

A :Repeatedly driving short distance of less than 8 km (5 miles)

E : Driving in the heavy dust condition

in normal temperature or less than 16 km (10 miles) in freez-

F : Driving in heavy traffic area

ing temperature

G:Driving on uphill, downhill, or mountain roads repeatedly

B :Extensive engine idling or low speed driving for long distances

H :Towing a trailer, or using a camper or roof rack

C :Driving on rough, dusty, muddy, unpaved, graveled or salt

: Driving as patrol car, taxi, commercial car or vehicle towing

spread roads

J :Driving over 170 km/h (106 mile/h)

D :Driving in areas using salt or other corrosive materials or in

very cold weather

K :Frequently driving in stop-and-go conditions

7-18

EXPLANATION OF SCHEDULED MAINTENANCE ITEMS

Engine oil and filter

Fuel lines, fuel hoses and con-

Vapor hose and fuel filler cap

nections

The engine oil and filter should be

The vapor hose and fuel filler cap

changed at the intervals specified in

Check the fuel lines, fuel hoses and

should be inspected at those inter-

the maintenance schedule. If the

connections for leakage and dam-

vals specified in the maintenance

vehicle is being driven in severe con-

age. We recommend that the fuel

schedule. Make sure that a new

ditions, more frequent oil and filter

lines, fuel hoses and connections be

vapor hose or fuel filler cap is cor-

changes are required.

replaced by an authorized HYUNDAI

rectly replaced.

dealer.

Drive belts

Vacuum crankcase ventilation

hoses (if equipped)

Inspect all drive belts for evidence of

Fuel filter (for gasoline)

cuts, cracks, excessive wear or oil

Inspect the surface of hoses for evi-

HYUNDAI gasoline vehicle is

saturation and replace if necessary.

dence of heat and/or mechanical

equipped a lifetime fuel filter that

Drive belts should be checked peri-

damage. Hard and brittle rubber,

integrated with the fuel tank. Regular

odically for proper tension and

cracking, tears, cuts, abrasions, and

maintenance or replacement is not

adjusted as necessary.

excessive swelling indicate deterio-

needed but depends on fuel quality. If

ration. Particular attention should be

there are some important safety mat-

ters like fuel flow restriction, surging,

paid to examine those hose surfaces

CAUTION

nearest to high heat sources, such

loss of power, hard starting problem

etc, fuel filter inspection or replace is

as the exhaust manifold.

When you are inspecting the belt,

Inspect the hose routing to ensure

place the ignition switch to the

needed. We recommend that the fuel

filter be Inspected or replaced by an

that the hoses do not come in con-

LOCK/OFF or ACC position.

tact with any heat source, sharp

authorized HYUNDAI dealer.

edges or moving component which

might cause heat damage or

mechanical wear. Inspect all hose

connections, such as clamps and

couplings, to make sure they are

secure, and that no leaks are pres-

ent. Hoses should be replaced

immediately if there is any evidence

of deterioration or damage.

7-19

Maintenance

Air cleaner filter

Cooling system

Brake hoses and lines

We recommend that the air cleaner

Check the cooling system parts,

Visually check for proper installation,

filter be replaced by an authorized

such as radiator, coolant reservoir,

chafing, cracks, deterioration and

HYUNDAI dealer.

hoses and connections for leakage

any leakage. Replace any deteriorat-

and damage. Replace any damaged

ed or damaged parts immediately.

parts.

Spark plugs

(for Gasoline Engine)

Brake/Clutch fluid

Engine coolant

(if equipped)

Make sure to install new spark plugs

of the correct heat range.

The coolant should be changed at

Check the brake/clutch fluid level in

the intervals specified in the mainte-

the brake fluid reservoir. The level

nance schedule.

should be between “MIN” and “MAX”

WARNING

marks on the side of the reservoir.

Use only hydraulic brake fluid con-

Do not disconnect and inspect

Manual transmission fluid

forming to DOT 3 or DOT 4 specifi-

spark plugs when the engine is

(if equipped)

cation.

hot. You may burn yourself.

Inspect the manual transmission

fluid according to the maintenance

Parking brake

schedule.

Valve clearance

Inspect the parking brake system

(for Gasoline Engine)

including the parking brake lever and

Inspect excessive valve noise and/or

Dual clutch transmission fluid

cables.

engine vibration and adjust if neces-

(if equipped)

sary. We recommend that the system

Inspect the dual clutch transmission

be serviced by an authorized HYUNDAI

fluid according to the maintenance

dealer.

schedule.

7-20

ENGINE OIL

Brake pads, calipers and

Steering gear box, linkage &

Checking the engine oil level

rotors

boots/lower arm ball joint

(Gasoline engine)

Check the pads for excessive wear,

With the vehicle stopped and engine

■

1.6 T-GDI

discs for run out and wear, and

off, check for excessive free-play in

calipers for fluid leakage.

the steering wheel.

For more information on checking

Check the linkage for bends or dam-

the pads or lining wear limit, refer to

age. Check the dust boots and ball

the HYUNDAI web site.

joints for deterioration, cracks, or

damage. Replace any damaged

(http://service.hyundai-motor.com )

parts.

Suspension mounting bolts

Drive shafts and boots

Check the suspension connections

Check the drive shafts, boots and

for looseness or damage. Retighten

OOS077003

clamps for cracks, deterioration, or

to the specified torque.

■

1.0 T-GDI

damage. Replace any damaged

parts and, if necessary, repack the

grease.

Air conditioning refrigerant/

compressor

Check the air conditioning lines and

connections for leakage and dam-

age.

OOS077055L

1. Be sure the vehicle is on level

ground.

7-21

Maintenance

2. Start the engine and allow it to reach

NOTICE

■

1.6 T-GDI

normal operating temperature.

•

Do not overfill the engine oil.

3. Turn the engine off and wait for a

few minutes (about 5 minutes) for

It may damage the engine.

the oil to return to the oil pan.

•

Do not spill engine oil, when

4. Pull the dipstick out, wipe it clean,

adding or changing engine oil. If

and re-insert it fully.

you drop the engine oil on the

engine room, wipe it off immedi-

5. Pull the dipstick out again and

ately.

check the level. The level should

be between F (Full) and L (Low).

•

When you wipe the oil level gauge,

you should wipe it with a clean

6. If it is near or at L, add enough oil

OOS077005

cloth. When mixed with debris, it

to bring the level to F.

can cause engine damage.

■

1.0 T-GDI

WARNING

Radiator hose

Be very careful not to touch the

radiator hose when checking or

adding the engine oil as it may

be hot enough to burn you.

OOS077056L

Use only the specified engine oil.

(Refer to “Recommended lubricants

and capacities” in chapter 8.)

7-22

ENGINE COOLANT

Checking the engine oil and filter

The high-pressure cooling system

Checking the engine coolant

has a reservoir filled with year-round

level

antifreeze coolant. The reservoir is

■ Gasoline engine

filled at the factory.

Check the antifreeze protection and

coolant concentration level at least

once a year, at the beginning of the

winter season, and before traveling

to a colder climate.

NOTICE

•

When the engine overheats from

low engine coolant, suddenly

adding engine coolant may cause

OOS077007

We recommend that the engine oil

cracks in the engine. To prevent

and filter be replaced by an author-

Check the condition and connections

damage, add engine coolant

ized HYUNDAI dealer.

of all cooling system hoses and

slowly in small quantities.

heater hoses. Replace any swollen

•

Do not drive with no engine

or deteriorated hoses.

WARNING

coolant. It may cause water pump

The coolant level should be filled

failure and engine seizure, etc.

Used engine oil may cause irri-

between MAX and MIN (or F (Full)

tation or cancer of the skin if

and L (Low)) marks on the side of the

left in contact with the skin for

coolant reservoir when the engine is

prolonged periods of time. Used

cool.

engine oil contains chemicals

that have caused cancer in lab-

oratory animals. Always protect

your skin by washing your

hands thoroughly with soap

and warm water as soon as pos-

sible after handling used oil.

7-23

Maintenance

If the coolant level is low, add enough

WARNING

distilled (deionized) water. Bring the

level to MAX, (or F (Full)) but do not

Never remove the

The electric motor for

overfill.

coolant cap/radiator

the cooling fan may

If frequent additions are required, we

cap or the drain plug

continue to operate

recommend that the system be

while the engine and

or start up when the

inspected by an authorized HYUNDAI

radiator are hot. Hot

engine is not running

dealer.

coolant and steam may blow out

and can cause serious injury.

■ Gasoline engine

under pressure, causing serious

Keep hands, clothing and tools

injury.

away from the rotating fan blades

Turn the engine off and wait until

of the cooling fan.

the engine cools down. Use

extreme care when removing the

The electric motor for the cooling fan

coolant cap/radiator cap. Wrap a

is controlled by engine coolant tem-

thick towel around it, and turn it

perature, refrigerant pressure and

counterclockwise slowly to the

vehicle speed. As the engine coolant

first stop. Step back while the

temperature decreases, the electric

pressure is released from the

motor will automatically shut off. This

cooling system. When you are

OOS077009

is a normal condition. If your vehicle

sure all the pressure has been

is equipped with T-GDI, the electric

released, press down on the cap,

motor for the cooling fan may begin

using a thick towel, and continue

to operate at any time and continue

turning counterclockwise to

to operate until you disconnect the

remove it.

negative battery cable.

7-24

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Hyundai Kona (2018 year). Manual — part 25

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