Dacia Solenza (engine E7J). Service manual — part 62
CV JH3 - 051
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MECHANICAL GEARBOX
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C.V. 1175
C.V. 31-01
Mount the 5-th gear fix pinion on the sec-
ondary shaft by means of the C.V. 1175 de-
vice.
Dismount the C.V. 1175 device and mount
the secondary shaft screw, oiled with 3 drops
of LOCTITE FRENBLOC.
Remount on the primary shaft, observing
the following sequence :
- the support washers (with the larger side
towards the pinion )
- the bushing under the pinion;
- the free 5 th pinion equipped with its
synchroniser ring ;
- the 5-th gear hub equipped with its spring
- the fork together with the 5 th sliding
collar.
Engage the 1-st gear with the gear lever and
the 5 th gear by sliding the 5-th gear fork on its
axle.
Mount the nut and the screw and tighten them
at the required moment:
- primary shaft nut :
19 daNm;
- secondary shaft screw :
7 daNm.
Mount the pin of the 5 th gear fork by means
the CV 31 01 device.
Gearbox dismounting
CV JH3 - 051
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MECHANICAL GEARBOX
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Observe the mounting direction, the pin slot must be oriented towards the back cap.
Bring the gearbox in the neutral position
Mount a new gasket to ensure the back cap sealing.
Mount the back cap with the A groove in the primary shaft, and the oiling collector in the B
oil collecting groove, and tighten the screws at the required moment of 2,5 daNm .
Check the correct gears shifting.
Mount the reverse driving connector.
Mount the clutch control fork and the pressure bearing.
Gearbox dismounting
CV JH3 - 051
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MECHANICAL GEARBOX
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Replacement of the planetary
sealing gasket (on the vehicle)
SDV-uri SPECIALE NECESARE
C.V. 945
Mandrin montare garniturã etanºare planetarã
TIGHTENING
MOMENTS
(daNm)
Shock absorber attachment
nut on steering knuckle
7.5
Wheel attachment screws
7.5
Oil draining plug
2.5
1
DISMOUNTING
Place the vehicle on a two-columns
elevator.
Dismount the right front wheel.
Drain the oil off the gearbox.
Dismount :
- the wheel protector
- the shock absorber attachment nuts
(1) on steering knuckle.
REMOUNTING
Lubricate with oil the new sealing gasket.
Mount the sealing gasket by means of the
C.V. 945 device.
Mount the protector (A) lubricated with
oil, on the planetary shaft and position the
gasket (C) by means of the device (B).
Rock the steering knuckle and disconnect
the planetary transmission from the gearbox.
Remove the “O” ring off the planetary shaft,
then, by means of a pins mandrel and a
hammer,
is gently hit in order to make it pivoting in its place.
Remove the sealing gasket by means of a
pliers, taking care not to damage the planetary
pinion grooves.
CV JH3 - 051
21
MECHANICAL GEARBOX
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Replacement of the planetary
sealing gasket (on the vehicle)
Position and mount the planetary transmission on the planetary pinion.
Perform the dismounting operations in the reverse order
Tighten at the required moment the screws and the nuts.
Perform the oil filling of the gearbox.
Check the gearbox sealing.
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