Dacia Solenza (engine E7J). Service manual — part 93
REPAIR MANUAL
DACIA
RM 525-2 BODY
ENGINE: E7J
GERBOX: JH3
TAPV: B41A, B41B, B41C
Ref: 6001999067
MARCH 2004
English version
The reparation methods prescribed by the manufacturer in the present document are established subject to
technical specifications in force at the document issuing date.
These are subject to modifications brought by the manufacturer at the fabrication of different assemblies,
subassemblies or accessories of its vehicles.
All rights reserved to SC Automobile Dacia SA.
Reproduction or translating even partially of this present document is forbidden without the written
authorisation of AUTOMOBILE DACIA S.A.
GENERAL
Lower structure composing elements. . ...
40-1
Upper structure composing elements. . ...
40-2
Carriage body removable elements. . . ..
40-3
Openings clearance . . . . . . . . . ..
40-4
Repairing general conditions . . . . . ..
40-9
Welding types and parameters . . . . . . 40-10
Collision diagnosis. . . . . . . . . ... 40-12
Carriage body checking. . . . . . . . 40-16
LOWER STRUCTURE
Front longitudinal girder. . . . . . . ..
41-1
Front anti-shock cross member . . . . .
41-3
Rear longitudinal girder. . . . . . . ...
41-4
FRONT UPPER STRUCTURE
Front wing. . . . . . . . . . . . .
42-1
Front wing lining. . . . . . . . . . ..
42-2
Radiator upper cross member . . . . . ..
42-3
Headlamp support . . . . . . . . . .
42-4
Windscreen lower cross member . . . . .
42-5
Driving post cross member . . . . . . ..
42-6
SIDE UPPER STRUCTURE
Front pillar . . . . . . . . . . . . ...
43-1
Middle pillar . . . . . . . . . . . ...
43-2
REAR UPPER STRUCTURE
Rear lower panel . . . . . . . . . . .
44-1
Rear lamp support . . . . . . . . . ...
44-2
Inner wheel passage . . . . . . . . . .
44-3
Side panel . . . . . . . . . . . . .
44-4
TOP OF BODY
Roof . . . . . . . . . . . . . . .
45-1
Windscreen frame . . . . . . . . . ...
45-2
BODY PROTECTION
Engine shield . . . . . . . . . . . ...
46-1
LATERAL OPENINGS
Rear door / Front door. . . . . . . . .. 47-1
NON – LATERAL OPPENINGS
Front bonnet. . . . . . . . . . . . .
48-1
Hatchback . . . . . . . . . . . . .
48-2
MECHANISMS OF LATERAL OPENINGS
Front door-opening mechanism withelectric
control . . . . . . . . . . . . . . ..
51-1
Front door-opening mechanism withmanual
control . . . . . . . . . . . . . . ..
51-2
Rear door-opening mechanism with electric
control. . . . . . . . . . . . . . ..
51-3
Rear door-opening mechanism with manual
control . . . . . . . . . . . . . .
51-4
Front door electric window regulator . . ..
51-5
Front door manual window regulator . . ..
51-6
Rear door window regulator . . . . . .
51-7
Lock . . . . . . . . . . . . . . .
51-8
MECHANISMS OF NON LATERAL
OPENINGS
Front bonnet lock. . . . . . . . . . ..
52-1
Hatchback lock . . . . . . . . . . .
52-2
Pneumatic balancing device . . . . . ...
52-3
GLASSES
Windscreen glass . . . . . . . . . . .
54-1
Hatchback glass . . . . . . . . . . ...
54-3
Front door glasses. . . . . . . . . . . 54-4
Rear door glasses . . . . . . . . . . .
54-5
OUTSIDE PROTECTIONS
Front bumper. . . . . . . . . . . . . 55-1
Rear bumper. . . . . . . . . . . . .. 55-2
Hatchback handle ornament. . . . . . .
55-3
Body
4
40
41
42
43
44
45
46
47
48
Mechanisms and accesoires
5
51
52
55
54
Front grill. . . . . . . . . . . . . ..
55-4
Aileron. . . . . . . . . . . . . . ..
55-5
Side ornaments. . . . . . . . . . . .
55-6
OUTSIDE ACCESSORIES
External rear view mirror . . . . . . .
56-1
Spare wheel support . . . . . . . . ...
56-2
Front wheels fairing . . . . . . . . .
56-3
Rear wheels fairing . . . . . . . . . .
56-4
Air extractor . . . . . . . . . . . .
56-5
56
40
GENERAL
40 - 1
Lower structure composing elements
1. Front anti-shock cross member
2. Front cross beam
3. Longitudinal girder closing plate
4. Upper front longitudinal girder
5. Front longitudinal girder
6. Central cross member
7. Front floor
8. Threshold closing plate
9. Seat attachment structure
10. Tank front cross member
11. Rear floor
12. Rear longitudinal girder
13. Tank towing hook
14. Rear anti-shock cross member
15. Rear extreme cross member
16. Tank rear cross member
1
7
11
9
8
6
5
4
3
2
13
14
15
16
12
10
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