SsangYong Rodius (2013 year). Service manual — part 57

03-20

Water

separator

(2) Di engine and its expected problems and remedies can be caused by
water in fuel

System supplement against paraffin separation

▶

In case of Diesel fuel, paraffin, one of the elements, can be separated from fuel during winter and then

can stick on the fuel filter blocking fuel flow and causing difficult starting finally. Oil companies supply

summer fuel and winter fuel by differentiating mixing ratio of kerosene and other elements by region

and season. However, above phenomenon can be happened if stations have poor facilities or sell

improper fuel for the season. In case of DI engine, purity of fuel is very important factor to keep internal

preciseness of HP pump and injector.

Accordingly, more dense mesh than conventional fuel filter is used. To prevent fuel filter internal

clogging due to paraffin separation, SYMC is using fuel line that high pressure and temperature fuel

injected by injector returns through fuel filter to have an effect of built-in heater (see fuel system).

System supplement and remedy against water in fuel

▶

As mentioned above, some gas stations supply fuel with excessive than specified water. In the

conventional IDI engine, excessive water in the fuel only causes dropping engine power or engine

hunting. However, fuel system in the DI engine consists of precise components so water in the fuel can

cause malfunctions of HP pump due to poor lubrication of pump caused by poor coating film during

high speed pumping and bacterization (under long period parking). To prevent problems can be

caused by excessive water in fuel, water separator is installed inside of fuel filter. When fuel is passing

filter, water that has relatively bigger specific gravity is accumulated on the bottom of the filter.

Water drain from water separator

▶

If water in the separator on the fuel filter exceeds a certain level, it will be supplied to HP pump with

fuel, so the engine ECU turns on warning lamp on the meter cluster and buzzer if water level is higher

than a certain level.

Due to engine layout, a customer cannot easily drain water from fuel filter directly, so if a customer

checks in to change engine oil, be sure to perform water drain from fuel filter.

To separate the water from the fuel filter,

remove the fuel filter assembly first.

03-21

2210-01

1. OVERVIEW

The components in fuel system supply the fuel and generate the high pressure to inject the fuel to

each injector. They are controlled by the engine ECU.

The common rail fuel injection system consists of fuel tank, fuel line, low pressure line which supplies

low pressure fuel to the low pressure pump (including high pressure pump), common rail which

distributes and accumulates the high pressurized fuel from the fuel pump, high pressure line which

connected to the injector, and the engine control unit (ECU) which calculates the accelerator pedal

position and controls the overall performance of vehicle based on the input signals from various

sensors.

1) Fuel Flow Diagram

03-22

Camshaft position sensor

Determining injection order

Fuel tank

Fuel metering by sender

2. SYSTEM LAYOUT AND OPERATION

1) Layout

For sensor and actuator control logic, refer to Chapter "Engine Control".

Engine ECU (D20DTR)

Engine control by various
signals

Injector (C3I)

Pre-injection, main injection,
after-injection by signals from
ECU

HFM sensor

Measuring intake air mass and
temperature

Crankshaft position sensor

Measuring engine rpm

03-23

2210-01

T-MAP sensor

Measuring booster pressure
and temperature

Fuel rail assembly

Relieving the pulsation.
Measuring the fuel pressure.
Distributing the fuel to injectors.

Plunger type HP pump (1,800 bar)

Vane type LP pump (6 bar)

Accelerator pedal position

sensor

Detecting driver's intention for
speed up/down

Fuel filter assembly

Supplying clean fuel/fuel
heating/water separation by
priming pump

High pressure pump

Generating high pressurized fuel
and supplying it according to engine
rpm, required volume, required
pressure