SsangYong Korando III (2010 year). Service manual — part 380
02-3
1116-01
1. SPECIFICATION
Unit
Description
Specification
Cylinder head
Height
142.5 mm
Weight
15.6 kg
Flatness
Below 0.05 mm
Spark plug offset
2.5 mm
Thickness of cylinder head gasket (when compressed)
0.7 mm
Camshaft
Axial end play
Intake
0.1~0.35 mm
Exhaust
0.1~0.35mm
Valve timing
Intake valve open
BTDC 35/-10
Intake valve close
ABDC 14/62
Exhaust valve open
BBDC 40/40
Exhaust valve close
ATDC 12/12
Journal bearing
Diameter
24mm
Width
17 mm
Oil clearance
0.037~0.074 mm
Intake/exhaust
valve
Lift of intake valve
Max. 9.0 mm
Lift of exhaust valve
Max. 8.0 mm
Length of intake valve
115.0mm
Length of exhaust valve
114.0mm
Connecting rod
End play
0.5~1.5mm
02-4
Name
Size
Quantity
Tightening torque
Oil pan bolt
M6 X 1.0 X 20
16
10 ± 1.0 Nm
Oil pan bolt
M6 X 1.0 X 35
4
10 ± 1.0 Nm
Oil pan bolt
M6 X 1.0 X 85
2
10 ± 1.0 Nm
Oil dipstick gauge bolt
M6 X 1.0 X 16
1
10 ± 1.0 Nm
Camshaft cap
M6 X 1.0 X 30
20
10 ± 1.0 Nm
Main gallery screw bolt
-
1
55 ± 5.5 Nm
Main bearing cap bolt
-
10
55 Nm + 90°
Cylinder head bolt
M12X1.75X102
10
55 Nm + 180°
Cylinder head TGCC side bolt
M8 X 1.25 X 30
4
25 ± 2.5 Nm
Cylinder head front cover bolt
M6 X 1.0 X 25
8
10 ± 1.0 Nm
Cylinder head cover bolt
M6 X 1.0 X 30
20
10 ± 1.0 Nm
Crankshaft center bolt
M18 X 1.5 X 50
1
200 ± 20 Nm
90 ° + 10 °
Flywheel bolt
M10 X 1.0 X 22
8
45 ± 5 Nm
90 ° + 10 °
Connecting rod bolt
M9 X 1.0 X 52
8
40 + 5 Nm
90 ° + 10 °
Cam Cap bolt (#1)
M6 X 1.0 X 35
4
10 ± 1.0 Nm
Cam Cap bolt (#2~5)
M6 X 1.0 X 30
16
10 ± 1.0 Nm
Solenoid valve bolt
M5 X 0.8 X 22
1
8 ± 1 Nm
Intake manifold bolt
M8 X 1.25 X 32
5
25 ± 2.5 Nm
2. TIGHTENING TORQUE
Name
Size
Quantity
Tightening torque
Heater core screw bolt
-
1
70 ± 7 Nm
Ladder frame bolt
M8 X 1.25 X 20
7
25 ± 2.5 Nm
TGCC
M6 X 1.0 X 25
10
10 ± 1.0 Nm
Oil drain plug
-
1
30 ± 3.0 Nm
Oil pan bolt
M6 X 1.0 X 20
16
10 ± 1.0 Nm
Oil pan bolt
M6 X 1.0 X 35
4
10 ± 1.0 Nm
Oil pan bolt
M6 X 1.0 X 85
2
10 ± 1.0 Nm
Oil dipstick gauge bolt
M6 X 1.0 X 16
1
10 ± 1.0 Nm
02-5
1116-01
Name
Size
Quantity
Tightening torque
Intake manifold lower bracket bolt
M8 X 1.25 X 16
4
25 ± 2.5 Nm
Exhaust manifold nut
-
7
40 ± 5 Nm
Heat protector bolt
M6 X 1.0 X 25
7
10 ± 1 Nm
Oil jet bolt
-
4
10 ± 1 Nm
Oil pump bolt
M8 X 1.25 X35
3
25 ± 2.5 Nm
Oil filter assembly assembly bolt
M8 X 1.25 X30
3
25 ± 2.5 Nm
Oil filter assembly assembly bolt
M8 X 1.25 X65
1
25 ± 2.5 Nm
Water pump bolt
M6 X 1.0 X22
1
10 ± 1 Nm
Belt tensioner upper bolt
M8 X 1.25 X30
1
25 ± 2.5 Nm
Belt tensioner lower bolt
M10 X 1.5 X55
1
65 ± 5 Nm
Water pump pulley bolt
M6 X 1.0 X12
4
10 ± 1 Nm
Thermostat bolt
M6 X 1.0 X22
3
10 ± 1 Nm
Coolant outlet port bolt
M6 X 1.0 X22
3
10 ± 1 Nm
Coolant pipe mounting bolt
M6 X 1.0 X14
3
10 ± 1 Nm
Bypass hose clamp
M24
2
3 ± 0.5 Nm
EPS idler pulley
-
1
25 ± 2.5 Nm
Engine mountinf stud bolt
-
2
50 ± 5.0 Nm
Engine front mounting bolt
M10 X 45
3
60 ± 6.0 Nm
Engine front mounting bolt
M10 X 77
1
60 ± 6.0 Nm
Engine front hanger bracket
M8 X 1.25 X 20
2
25 ± 2.5 Nm
Engine rear hanger bracket
M8 X 1.25 X 20
4
25 ± 2.5 Nm
A/C compressor bolt
-
4
25 ± 2.5 Nm
Alternator bolt
M10
4
45 ± 4.5 Nm
Start motor bolt
M10
4
Max. 48Nm
Power steering braket bolt
M8 X 1.25 X 50
30 ± 3.0 Nm
02-6
3. GUIDELINES ON ENGINE SERVICE
G20DF engine is for FF (Front Engine Front Drive) type vehicle. Therefore, there are some deferent
maintenance and repair works compared to the engine for FR (Front Engine Rear Drive) type vehicle.
For safe and correct works, you must observe the working procedures and instructions in this manual.
And, use the designated tools as follow:
: Power train mounting stand / Engine hanger / Engine stand / Heavy duty engine jack.
Cautions before service works
▶
G20DF engine is FF (Front Engine Front Drive) type engine, and the engine and transmission are
integrated in a same module. Remember that there are many differences compared to
conventional engine in FR (Front Engine Rear Drive) type SUV vehicle.
To remove the engine, use the dedicated equipments such as engine jack, transmission jack,
engine stand and engine crane (1 ton).
To prevent the engine from abruptly starting during service in engine compartment, never allow
anybody to stay in the vehicle.
Make sure to disconnect the negative (-) cable from the battery to prevent any damage to electric
systems.
Make sure to clean the working area and to prepare the necessary tools before service works.
Always place the ignition switch to OFF position if not required. Otherwise, there could be
unexpected damage to electric devices or personal injuries due to short-circuit..
To prevent the foreign material from entering into the fuel injection system, completely seal the
inlets of HP pump, fuel hoses and high pressure pipes.
Do not remove the engine while supporting the oil pan with a jack.
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Lifting up the vehicle
▶
Before lifting up the vehicle with a lift, correctly support the lifting points.
To prevent the vehicle from rolling down, put the chocks under the tires (when using a 4-post lift).
Make sure to support the correct lifting points (when using a 2-post lift).
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