SsangYong Korando III (2010 year). Service manual — part 377

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Right side view

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Left side view

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Rear oxygen sensor connector

Front oxygen sensor connector

Exhaust manifold

Heat protector

Front oxygen sensor

WCC complete

Crankshaft pulley

Oil pan drain plug

Rear oxygen sensor

Coolant outlet port

Injector assembly

Fuel rail

T-MAP sensor

Purge control solenoid valve

Electronic throttle body

VIS solenoid valve

Oil dipstick gauge

Oil filter assembly

Thermostat assembly

Oil pressure sensor

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1. GUIDELINES FOR SERVICE WORKS

1) For Safety

To perform the service works easily ans safely, the service technicians must keep the proper working

procedures and rules.

This manual provides the useful instructions to the service technicians so that they can perform the

servive works with standard working process, skills, tips in time.

Please read this manual and follow the instructions carefully.

Signal words such as “WARNING”, “CAUTION” and “NOTE” have special meanings.

indicates information to assist maintenance and instructions.

However, above references and cautions cannot be inclusive measures, so should have habits of

paying attentions and cautions based on common senses.

indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate

injury or property damage.

indicates a potentially hazardous situation which, if not avoided, could result in death or serious

injury.

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3) General Instructions

Before lifting up the vehicle with a lift, correctly support the lifting points.

When using a jack, park the vehicle on a level ground and place the wheel chocks under the tires.

Position the jack under the frame and lift up the vehicle and then support with chassis stand before

service work.

Make sure to disconnect the negative (-) cable from the battery to prevent any damage to electric

systems.

If you have to work on vehicle, cover the seats and floor with protection covers to avoid any

damage and contamination.

Brake fluid and anti-freeze can damage the painted surface of body. So carefully handle them

during service work.

To improve the efficiency of service work, use only recommended and specified tools.

Use only Ssangyong genuine spare parts.

Never reuse the cotter pin, gasket, O-ring, oil seal, lock washer and self-locking nut. Replace them

with new ones. If reused, normal functions cannot be maintained.

Store the disassembled parts as a set based on disassembly order and unit.

Pay particular attention not to miss or mix the fasteners.

If necessary, especially for inspection, clean the removed parts completely.

Apply the oil or grease on the running and sliding surfeces before installation. Use the specified

sealant and gasket to prevent leakage if necessary.

Tighten the fasteners to the specified tightening torque.

As a final stage of service work, check if the serviced system is working properly and the problem

has been eliminated clearly.

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(2)

(3)

(4)

(5)

(6)

(7)

(8)

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Remove the engine and transaxle as a set.

Manual transaxle: Transaxle can be separated after removing the front module (sub frame, engine

and transaxle).

Automatic transaxle: Transaxle can be separated after removing the sub frame.

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2) Equipment

Korando is FF (Front Engine Front Drive) type vehicle, and engine and powertrain system are

integrated into a module. Therefore, 2-post lift and general equipment are necessary when working

on the engine and transmission.

Major equipment: Engine and transmission jack, Engine stand, Engine crane, Transmission jack,

Engine hanger

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4) Basic Inspection

(1) Horn operation

Listen for the horn sound when pressing the horn pad on the steering wheel.

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(2) Brake operation

Check if there is any abnormal noise, unusually long braking distance, or uneven braking force. If the

brake warning lamp does not go out even after starting the engien or are flashing during driving,

have the brake system checked immediately.

Check the brake pipes and hoses for connection, oil leak, crack or interference after changing the

position of tires. When replacing the tires, check the brake disc for surface condition and wear.

Check the parking brake cable and brake operation. Shorten the checking interval if the parking

brake is used frequently.

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(3) Exhaust system

Be aware to any changes in sound or smell from the exhaust system. These may be caused by leak or

overheat. Have the exhaust system checked and repaired immediately.

Inspect the exhaust system including catalytic converter. Inspect all the components and body frame

near the exhaust system.

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(4) Tires

Unusual vibration of the steering wheel and seats or pulling to one side on the straight and level roads

may indicates the uneven tire inflation pressure or poor wheel balance.

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(5) Steering and suspension system

Inspect the front and rear suspension and the steering system for damage, looseness or missing

parts, signs of wear or lack of lubrication. Inspect the power steering line and the hoses for

connection, leak, crack and chafing. Inspect the drive axle boot and seals for damage, tear or leak.

Replace or repair the system if necessary.

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(6) Engine oil

Check the oil level when the engine is still warm and add the specified engine oil if necessary.

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(7) Coolant

Check the coolant level in the coolant reservoir, coolant conditions (contamination, foreign material),

and hoses for damage and leak. Replace or add the Ssangyong genuine coolant, if needed.

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(8) Engine drive belt

Check all drive belts on the engine for wear, crack and looseness. Retighten or replace the belt, if

needed.

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