SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 400
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
13
BRAKE - GENERAL
STAVIC - 2004.09
4J
Master Cylinder (ESP Equipped Vehicle)
Preceding work : Drain the brake fluid
1. Disconnect the brake fluid level switch connector (A).
2. Disconnect brake pipes (B, C) from master cylinder.
3. Remove master cylinder with master cylinder mounting
nuts.
4. Install in the reverse order of removal.
5. Do the air bleeding job.
[Notice]
Be careful not to splash the brake fluid onto painted body. If
splashed, immediately clean the contaminated area.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
14
BRAKE - GENERAL
STAVIC - 2004.09
4J
4. Install in the reverse order of removal.
2. Remove the booster mounting nuts.
3. Disassemble the brake booster from vehicle.
Brake Booster
Preceding work : Drain the brake fluid
1. Disassembly the master cylinder assembly and remove
clevis pin on the booster push rod.
[Notice]
Air-bleeding job must be done after repairing.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
15
BRAKE - GENERAL
STAVIC - 2004.09
4J
Stop Lamp Switch
1. Disconnect the negative battery cable.
2. Disconnect the stop lamp switch connector.
3. Unscrew the lamp switch mounting nut and disassemble
the switch.
Stop Lamp Switch Check
1. Check if the electrical circuit is closed when the switch
plunger is pushed.
4. Install in the reverse of removal.
Tightening torque
21 ~ 35 Nm
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
16
BRAKE - GENERAL
STAVIC - 2004.09
4J
1. Remove two stop lamp switch bracket bolts.
Brake Pedal
2. Remove brake pedal bracket bolts.
4. Install in the reverse order of removal.
Pad
Brake pedal
Bracket
Return spring
Stopper
Nut
Washer
Bolt
Tightening torque
18 ~ 22 Nm
3. Disassemble the brake pedal assembly.
5. After installation, hit the brake to check if its operation is
correct.
Tightening torque
16 ~ 32 Nm
Tightening torque
18 ~ 22 Nm
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