SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 340

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

58

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

29. Install two 5th gear needle bearings in line.

26. Install the counter reverse gear by using a press.

27. Install the counter reverse spacer.

28. Install the 5th synchronizer ring.

[Notice]

Place the counter reverse gear with a longer protrusion facing
to the adaptor.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

59

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

33. Install the locking ball.

31. Install the counter 5th gear by using a press. At this

time, place it with a longer protrusion facing to the adaptor.

30. Install the 5th gear.

32. Install the counter 5th gear retainer ring.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

60

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

37. Place the gear assembly on a work bench in parallel.

34. Install the thrust washer (t= 5.0) while aligning the key

grooves.

35. Install the retainer ring.

36. Install the inner race of counter roller bearing by using a

press.

[Notice]

Adjust the end play between retainer ring and hub to a range
of 0.08 to 0.22 mm by using a thickness gauge.

[Notice]

Place it with a protrusion facing to the adaptor

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

61

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

41. Install the 3/4 shift fork and shift rail while aligning the

grooves.

38. Install the inner shift lever and interlock plate in the 3/4

gear shift rail.

39. Install the 3/4 hear shift rail in the transmission adaptor.

40. Install the 3/4 gear shift fork.

Inner shift lever

Interlock plate

[Notice]

The spring pin for locking the inner shift lever is small (6 x
22) and its slot should face to the shaft.

[Notice]

The 1/2 and 5/R shift fork are compatible, but 3/4 shift fork
isn’t. Also, the 3/4 shift fork is chamfered, but 1/2 and 5/R
aren’t.