SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 84
DI02-11
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.9
14. Install the chain tensioner.
Installation Notice
17. Tighten the cylinder head cover bolts.
Installation Notice
•
Apply the sealant to the bolts for the vacuum pump
and the timing chain cover.
15. Install the cylinder head cover assembly.
16. Install the rubber gasket.
18. Check the mating surface of the #12 bearing cap and the
cylinder head for contacting.
19. Check if the O-ring is installed in the vacuum pump.
20. Install the vacuum pump with the key groove aligned.
21. Tighten the vacuum pump mounting bolts.
Installation Notice
Tightening torque
65 ± 5 Nm
Tightening torque
10 ± 1.0 Nm
Tightening torque
10 ± 1.0 Nm
DI02-12
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.9
22. Install the PCV valve assembly on the cylinder head.
Installation Notice
24. Remove the protective caps and install the new fuel supply
pipes.
23. Engage the engine oil hose and the PCV valve hose.
Notice
•
To keep the cleanness and protect the components,
the fuel pipes should be replaced with new ones.
•
Be careful not to be mixed the fuel pipes because
the pipe appearance of #1 and #3 cylinders and #2
and #4 are same each other.
Tightening torque
10 ± 1.0 Nm
DI02-13
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.9
1. Remove the cylinder head assembly.
Intake/Exhaust - Removal/Installation
2. Install the removed cylinder head on the assembly board
(special tool) and set the supporting bar and lever (special
tool) on the cylinder head.
3. Push the valve spring seat down with the lever and remove
the valve cotter, valve seat and valve spring.
4. Remove the valves from the cylinder head.
DI02-14
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.9
Special Tools and Equipment
Name and Part Number
Application
Compression pressure measur-
ing adapter and gauge
Y99220092B
Pressure plate
(cylinder head pressure leakage
test)
Pressure plate
(intake camshaft pressure leakage
test
Pressure plate
(exhaust camshaft pressure leak-
age test)
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