SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 319

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

96

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

3. Stretch out the bent point in 12-sided collar nut on output

shaft.

5. Remove the rear oil seal ring.

4. Unscrew the collar nut with special tool and remove

output shaft flange.

Installation Notice

* Bend the collar nut to lock it during installation.

6. Remove the snap ring with snap ring pliers and remove

the washer.

Tightening torque

200 Nm

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

97

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

7. Remove the ball bearing from transmission housing.

• Install the flare clamping pliers.

• Install the puller onto inner bearing race.

• Rotate the clamping pliers counterclockwise (arrow

direction) to tighten.

Puller 001 589 50 33 00

Collet chuck 140 589 06 34 00

• Remove the ball bearing from transmission housing

with spanner.

8. Unscrew the socket bolts fastening converter housing

and transmission housing and remove the transmission
housing from converter housing.

Installation Notice

Tightening torque

20 Nm

8. Unscrew the socket bolts fastening converter housing

and transmission housing and remove the transmission
housing from converter housing.

Installation Notice

Tightening torque

20 Nm

[Note]

Slightly turn the transmission housing to left and right
direction to make the removal process easier.

[Notice]

•

Apply loctite to the bolts from T/C housing to T/M. (15EA)

•

No loctite to the bolts from T/M to T/C housing. (2EA)

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

98

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

Oil pump

Clutch C3

Clutch C2

Clutch C1

Brake B1

Converter Housing Assembly

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

99

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

1. Remove the clutch C3 from converter housing assembly.

2. Remove the clutch C2 from converter housing assembly.

3. Remove the clutch C1 from converter housing assembly.

4. Remove the brake B1.

4-1. Remove the bolts on brake B1.

Installation Notice

Tightening torque

16 Nm