SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 139
DI07-47
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
FUEL SYSTEM
DI ENG SM - 2004.9
Removal and Installation
Preceding Work: Removal of engine cover
1. Disconnect the injector return hose.
3. Unscrew the bolts and remove the fuel pipes.
Installation Notice
4. Unscrew the injector holder bolts.
Installation Notice
6. Remove the injectors with a special tool.
Notice
• Plug the openings of the injectors with sealing caps.
• Pull the dropped washer out from the engine with
a special tool.
• Clean carbon deposite in hole with specific tool.
7. Install in the reverse order of removal.
8. Do not forget to update C2I with Scan 100 and cross old
C2I on label fitted on engine.
Notice
Replace the copper washer, holder bolts and washer
and fuel supply pipes with new ones.
2. Remove the relevant connector for the injector.
5. Disconnect the injector holder.
Notice
Plug the openings with sealing caps.
•
Replace the fuel pipes with new ones.
•
Plug the openings of the common rail with sealing
caps.
•
Replace the bolts and washer with new ones.
Tightening torque
40 ± 10 Nm
Tightening torque
9 ± 1.0 Nm
180° ± 10°
DI07-48
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
FUEL SYSTEM
DI ENG SM - 2004.9
ECU Wiring Diagram
DI07-49
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
FUEL SYSTEM
DI ENG SM - 2004.9
REMOVAL AND INSTALLATION OF FUEL TANK
Preceding Works: Positioning the vehicle on the service lift and placing the chocks under the wheels
DI07-50
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
FUEL SYSTEM
DI ENG SM - 2004.9
Components Locator
2-way cut valve
Fuel sender cap
Fuel sender assembly
Air vent tube
Fuel filler cap
Fuel filler assembly
Fuel tank strap
Fuel tank module
Ventilation tube
Wiring
Fuel
supply line
Fuel
return line
FFH supply tube
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