SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 311

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

58

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

P2100

P2101

P2102

P2103

P2104

P2105

Defective 1-2, 4-5 shift solenoid valve

1-2, 4-5 shift solenoid valve - short

Defective 2-3 shift solenoid valve

2-3 shift solenoid valve - short

Defective 3-4 shift solenoid valve

3-4 shift solenoid valve - short

- When 1-2 or 4-5 shift solenoid valve is defective.

- Measure the resistance of 1-2 or 4-5 shift solenoid valve (turn the IGN

OFF, then and disconnect TCU connector).

• TCU connector terminals: B12, B3

• Specified value: 3.8 ± 0.2

Ω

- Triggered emergency mode when the defective is detected.

• Fixed at 2nd gear in “D” range.

- Check the related harness for open, short and contact.

- When 1-2 or 4-5 shift solenoid valve is defective.

- Measure the resistance of 1-2 or 4-5 shift solenoid valve (turn the IGN

OFF, then disconnect TCU connector).

• TCU connector terminals: B12, B3

• Specified value: 3.8 ± 0.2

Ω

- Triggered emergency mode when the defective is detected.

• Fixed at 2nd gear in “D” range.

- Check the related harness for open, short and contact.

- When 2-3 shift solenoid valve is defective.

- Measure the resistance of 2-3 shift solenoid valve (turn the IGN OFF,

then disconnect TCU connector).

• TCU connector terminals: B10, B3

• Specified value: 3.8 ± 0.2

Ω

- Triggered emergency mode when the defective is detected.

• Fixed at 2nd gear in “D” range.

- Check the related harness for open, short and contact.

- When 2-3 shift solenoid valve is defective.

- Measure the resistance of 2-3 shift solenoid valve (turn the IGN OFF,

then disconnect TCU connector).

• TCU connector terminals: B10, B3

• Specified value: 3.8 ± 0.2

Ω

- Triggered mechanical emergency mode when the defective is detected.

• Fixed at 2nd gear in “D” range.

- Check the related harness for open, short and contact.

- When 3-4 shift solenoid valve is defective.

- Measure the resistance of 3-4 shift solenoid valve (turn the IGN OFF,

then disconnect TCU connector).

• TCU connector terminals: B11, B3

• Specified value: 3.8 ± 0.2

Ω

- Triggered mechanical emergency mode when the defective is detected.

• Fixed at 2nd gear in “D” range.

- Check the related harness for open, short and contact.

- When 3-4 shift solenoid valve is defective.

- Measure the resistance of 3-4 shift solenoid valve (turn the IGN OFF,

then disconnect TCU connector).

• TCU connector terminals: B11, B3

• Specified value: 3.8 ± 0.2

Ω

- Triggered mechanical emergency mode when the defective is detected.

• Fixed at 2nd gear in “D” range.

- Check the related harness for open, short and contact.

Trouble

Code

Action

Defectives

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

59

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

P2106

P2107

P2108

P2200

P2203

P220A

P2220

P2221

Defective lockup clutch solenoid valve

Defective modulator pressure sole-
noid valve

Defective shift pressure solenoid
valve

Faulty rpm sensor N2 signal

Faulty rpm sensor N3 signal

Abnormal rpm sensor output signal
(N2, N3)

Oil temperature sensor - short

Abnormal oil temperature sensor
signal

- Measure the resistance of lockup clutch solenoid valve (turn the IGN

OFF, then disconnect TCU connector).

• TCU connector terminals: B9, B3

• Specified value: 2.5 ± 0.2

Ω

- Triggered emergency mode when the defective is detected.

• Fixed at 2nd gear in “D” range.

- Check the related harness for open, short and contact.

- Measure the resistance of modulator pressure solenoid valve (turn the

IGN OFF, then disconnect TCU connector).

• TCU connector terminals: B5, B3

• Specified value: 5.0 ± 0.2

Ω

- Triggered emergency mode when the defective is detected.

• Fixed at 2nd gear in “D” range.

- Check the related harness for open, short and contact.

- Measure the resistance of shift pressure solenoid valve (turn the IGN

OFF, then disconnect TCU connector).

• TCU connector terminals: B4, B3

• Specified value: 5.0 ± 0.2

Ω

- Triggered emergency mode when the defective is detected.

• Electrical error: Fixed at 2nd gear in “D” range.

- Check the related harness for open, short and contact.

- When the rpm sensor N2 detects 0 rpm of front sun gear speed.

- Check the related harness for open, short and contact.

• TCU connector terminal B6: rectangular wave signal

B8: signal ground

B13: 6V

- When the rpm sensor N3 detects 0 rpm of planetary gear carrier speed.

- Check the related harness for open, short and contact.

• TCU connector terminal B6: rectangular wave signal

B8: signal ground

B13: 6V

- When the rpm difference between rpm sensor N2 and N3 is over

150 rpm.

- Check the related harness for open, short and contact.

- Turn the IGN OFF, then disconnect TCU connector.

- Selector lever position: R or D

- Measure the resistance of oil temperature sensor.

• TCU connector terminals: B7, B8

- Check the related harness for open, short and contact.

- Turn the IGN OFF, then disconnect TCU connector.

- Selector lever position: R or D

- Measure the resistance of oil temperature sensor.

• TCU connector terminals: B7, B8

- Check the related harness for open, short and contact.

Trouble

Code

Action

Defectives

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

60

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

P2222

P2300

P2301

P2310

P2311

P2312

P2313

P2315

P2317

P2330

P2331

P2332

P2333

P2335

Abnormal oil temperature sensor signal

Faulty CAN communication

Faulty CAN communication

CAN: Faulty brake system communi-
cation

CAN: Faulty ECU communication

CAN: Faulty ECU communication

CAN: Faulty selector lever control
communication

CAN: Faulty instrument panel commu-
nication

CAN: Faulty communication between
TCCU/TOD and CAN

CAN: Faulty brake system signal

CAN: Faulty ECU message

CAN: Faulty ECU message

CAN: Faulty selector lever signal

CAN: Faulty instrument cluster signal

- Turn the IGN OFF, then disconnect TCU connector.

- Selector lever position: R or D

- Measure the resistance of oil temperature sensor.

• TCU connector terminals: B7, B8

- Check the related harness for open, short and contact.

- Turn the IGN OFF, then disconnect TCU connector.

- Check the communication line for open, short and contact.

- Measure the resistance of CAN line: B1, B2

• Specified value: approx. 60

Ω

- Turn the IGN OFF, then disconnect TCU connector.

- Check the communication line for open, short and contact.

- Measure the resistance of CAN line: B1, B2

• Specified value: approx. 60

Ω

- Check CAN communication line H and L.

- Check ABS/ESP unit.

- Check the related harness for open, short and contact.

- Check CAN communication line H and L.

- Check engine ECU.

- Check the related harness for open, short and contact.

- Check CAN communication line H and L.

- Check engine ECU.

- Check the related harness for open, short and contact.

- Check CAN communication line H and L.

- Check selector lever.

- Check the related harness for open, short and contact.

- Check CAN communication line H and L.

- Check instrument cluster.

- Check the related harness for open, short and contact.

- Check CAN communication line H and L.

- Check TCCU/TOD unit.

- Check the related harness for open, short and contact.

- Check CAN communication line H and L.

- Check ABS/ESP unit.

- Check the related harness for open, short and contact.

- Check CAN communication line H and L.

- Check engine ECU.

- Check the related harness for open, short and contact.

- Check CAN communication line H and L.

- Check engine ECU.

- Check the related harness for open, short and contact.

- Check CAN communication line H and L.

- Check selector lever.

- Check the related harness for open, short and contact.

- Check CAN communication line H and L.

- Check instrument cluster.

- Check the related harness for open, short and contact.

Trouble

Code

Action

Defectives

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

61

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

P2337

P2400

P2401

P2402

P2403

P2404

P2405

P2406

P2407

P2408

P2409

CAN: Faulty TCCU/TOD

CAN: Faulty rear RH wheel speed
sensor signal

CAN: Faulty rear LH wheel speed
sensor signal

CAN: Faulty front RH wheel speed
sensor signal

CAN: Faulty front LH wheel speed
sensor signal

CAN: No brake signal

CAN: No accelerator pedal signal

CAN: No engine torque signal

CAN: No ESP signal

CAN: No minimum engine torque signal

CAN: No maxmum engine torque signal

- Check CAN communication line H and L.

- Check TCCU/TOD unit.

- Check the related harness for open, short and contact.

- Check CAN communication line H and L.

- Check ABS/ESP unit.

• Check wheel speed sensor connector.

• Check the air gap between tooth wheel and wheel speed sensor.

Check tooth wheel installation. (specified air gap: 0.309~0.958 mm).

• Check the numbers of tooth wheel: 48

- Check the related harness for open, short and contact.

- Check CAN communication line H and L.

- Check ABS/ESP unit.

• Check wheel speed sensor connector.

• Check the air gap between tooth wheel and wheel speed sensor.

Check tooth wheel installation. (specified air gap: 0.309~0.958 mm).

• Check the numbers of tooth wheel: 48

- Check the related harness for open, short and contact.

- Check CAN communication line H and L.

- Check ABS/ESP unit.

• Check wheel speed sensor connector.

• Check the air gap between tooth wheel and wheel speed sensor.

Check tooth wheel installation. (specified air gap: 0.335~0.945 mm)

• Check the numbers of tooth wheel: 48

- Check CAN communication line H and L.

- Check ABS/ESP unit.

• Check wheel speed sensor connector.

• Check the air gap between tooth wheel and wheel speed sensor.

Check tooth wheel installation. (specified air gap: 0.335~0.945 mm)

• Check the numbers of tooth wheel: 48

- Check CAN communication line H and L.

- Check ABS/ESP unit.

- Check the related harness for open, short and contact.

- Check CAN communication line H and L.

- Check engine ECU.

- Check the related harness for open, short and contact.

- Check CAN communication line H and L.

- Check engine ECU.

- Check the related harness for open, short and contact.

- Check CAN communication line H and L.

- Check engine ECU.

- Check the related harness for open, short and contact.

- Check CAN communication line H and L.

- Check engine ECU.

- Check the related harness for open, short and contact.

- Check CAN communication line H and L.

- Check engine ECU.

- Check the related harness for open, short and contact.

Trouble

Code

Action

Defectives