SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 6
1B-3
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
Tightening torque
9 ~ 11 Nm
(80 ~ 97 lb-in)
4. Disconnect the Hot Film Air Mass (HFM) sensor
connector.
5. Disconnect the HFM sensor from the air filter housing.
6. Remove the intake air duct mounting nuts.
Installation Notice
7. Remove the air cleaner cover. Remove the mounting bolts
and air cleaner housing and element assembly.
Removal & Installation Procedure
1. Disconnect the negative terminal of battery.
2. Remove the hood & front bumper.
3. Remove the under cover.
Installation Notice
Tightening torque
28 ~ 47 Nm
(21 ~ 35 lb-ft)
8. Remove the hood latch cable and remove the radiator
support upper member.
1B-4
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
9. Disconnect the each connector.
(Electric fans, AQS sensor, ambient temperature switch,
receiver drier)
10. Disconnect the each hose / A/C pipe.
11. Disconnect the hoses from the radiator and remove the
cooling fan shroud.
12. Remove the automatic transmission oil cooler line.
Installation Notice
Tightening torque
25 ~ 35 Nm
(18 ~ 26 lb-ft)
1B-5
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
15. Discharge the refrigerant from A/C system, and
disconnect the discharge pipe and suction pipe from
the compressor. Refer to Section 7B, Manual Control
Heating, Ventilation, and Air Conditioning System.
Installation Notice
14. Remove the hydraulic pipe of power steering.
Installation Notice
Tightening torque
40 ~ 50 Nm
(30 ~ 37 lb-ft)
Completely drain the oil.
Tightening torque
20 ~ 30 Nm
(15 ~ 22 lb-ft)
13. Remove the radiator assembly.
16. Remove the fuel feed and return line.
Installation Notice
Tightening torque
21 ~ 25 Nm
(15 ~ 18 lb-ft)
Before removing the fuel lines, release the pressure in
the fuel system.
1B-6
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
17. Separate the vacuum hose for brake booster.
18. Separate the other vacuum hoses.
20. Disconnect the terminal from starter motor and remove
the starter motor.
21. Disconnect the engine main harness ground.
22. Disconnect the engine ground wire.
19. Separate the hose toward engine from canister purge
solenoid valve.
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