SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 323
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
112
DC 5-SPEED AUTOMATIC TRANSMISSION
STAVIC - 2004.09
4A
Measurement of Disc Brake B1
(1) Sectional drawing of brake B1
6b
External disc carrier
6c
Piston
6f
Disc spring
6h
Snap ring
69
Friction disc
70a External disc (1.8 mm)
70b External disc (2.8 mm)
70c External disc (4.0 mm)
L
Clearance
(Figure 2)
(2) Procedure
1. Soak new discs into ATF for one hour before installation.
2. Install the brake B1 discs with the order as shown in
(Figure 1).
3. Install the compressor (078) on external discs (70c) and
apply the 1200N of force to the disc pack. This force is
applied on the marking ring point (small arrow in figure
2). Do not apply excessive force.
4. Determine the clearance (L) at three points between
external disc (70c) and snap ring (6h) with feeler gauge.
• The snap ring (6h) should be contacted to top of the
external disc carrier (6b) during installation.
5 adjust the clearance with proper snap rings if needed.
Specified clearance (L):
No. of single face friction disc
No. of dual face friction disc
- 2 : 2.2 ~ 2.6 mm
- 2.3 ~ 2.7 mm
- 3 : 2.4 ~ 2.8 mm
- 2.7 ~ 3.1 mm
- 4 : 2.6 ~ 3.0 mm
- 3.0 ~ 3.4 mm
Thickness of B1 snap ring: 2.6, 2.9, 3.2, 3.5, 3.8, 4.1 mm
(Figure 1)
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
113
DC 5-SPEED AUTOMATIC TRANSMISSION
STAVIC - 2004.09
4A
Measurement of Disc Brake B2
(1) Sectional drawing of brake B2
14a
External disc carrier
27
Piston
134a External disc (6.5 mm)
134b External disc (1.8 mm)
134c External disc (1.8 mm)
134d Friction disc
134e Disc spring
144a Snap ring
L
Clearance
(Figure 2)
(2) Procedure
1. Soak new discs into ATF for one hour before installation.
2. Install the brake B2 discs with the order as shown in
(Figure 1).
3. Install the compressor (078) on external discs (134a) and
apply the 1200N of force to the disc pack. This force is
applied on the marking ring point (small arrow in figure
2). Do not apply excessive force.
4. Determine the clearance (L) at three points between
external disc (134a) and snap ring (144a) with feeler gauge.
• The snap ring (144a) should be contacted to top of the
external disc carrier (14a) during installation.
5. adjust the clearance with proper snap rings if needed.
Specified clearance (L): No. of friction disc
- 3 : 1.9 ~ 2.3 mm
- 4 : 2.0 ~ 2.5 mm
- 5 : 2.0 ~ 2.4 mm
Thickness of B2 snap ring: 2.9, 3.2, 3.5, 3.8 mm
(Figure 1)
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
114
DC 5-SPEED AUTOMATIC TRANSMISSION
STAVIC - 2004.09
4A
Measurement of Disc Brake B3
(1) Sectional drawing of brake B3
2
Automatic transmission housing
(External disc carrier)
14a
Piston
133a External disc (6.5 mm)
133b External disc (1.8 mm)
133c External disc (1.8 mm)
133d Disc spring
133e Friction disc
133f
Snap ring
L
Clearance
(Figure 2)
(2) Procedure
1. Soak new discs into ATF for one hour before installation.
2. Install the brake B3 discs with the order as shown in
(Figure 1).
3. Determine the clearance (L) at three points between
external disc (133c) and snap ring (133a) with feeler gauge.
• The snap ring (133a) should be contacted to top of the
external disc carrier (133c) during installation.
4. Adjust the clearance with proper snap rings if needed.
Specified clearance (L): 1.0 ~ 1.4 mm
Thickness of B3 snap ring: 3.2, 3.5, 3.8, 4.1, 4.4, 4.7 mm
(Figure 1)
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
115
DC 5-SPEED AUTOMATIC TRANSMISSION
STAVIC - 2004.09
4A
Measurement of Disc Clutch C1
(1) Sectional drawing of clutch C1
83a External disc carrier
86
Piston
86b Disc spring
89a External disc (1.8 mm)
89b External disc (2.8 mm)
89c External disc (4.0 mm)
89d Friction disc
90
Snap ring
L
Clearance
(Figure 2)
(2) Procedure
1. Soak new discs into ATF for one hour before installation.
2. Install the brake C1 discs with the order as shown in
(Figure 1).
3. Install the compressor (078) on external discs (89c) and
apply the 1200N of force to the disc pack. This force is
applied on the marking ring point (small arrow in figure
2). Do not apply excessive force.
4. Determine the clearance (L) at three points between
external disc (89c) and snap ring (90) with feeler gauge.
• The snap ring (90) should be contacted to top of the
external disc carrier (83a) during installation.
5. Adjust the clearance with proper snap rings if needed.
Specified clearance (L):
No. of single face friction disc
No. of dual face friction disc
- 3 : 2.4 ~ 2.8 mm
- 2.7 ~ 3.1 mm
- 4 : 2.6 ~ 3.0 mm
- 3.0 ~ 3.4 mm
- 5 : 2.8 ~ 3.2 mm
- 3.3 ~ 3.7 mm
- 6 : 2.9 ~ 3.3 mm
- 3.6 ~ 4.0 mm
Thickness of C1 snap ring : 2.6, 2.9, 3.2, 3.5, 3.8, 4.1 mm
(Figure 1)
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