SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 148

DI09-4

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ELECTRIC DEVICES AND SENSORS

DI ENG SM - 2004.9

Type

Output power

No load test @ 12 volts

Drive pinion speed at no load

Drive pinion speed at load

Brush length

Armature diameter

Armature run-out

Segment groove depth

Type

Output voltage / current

Regulator type

Regulating voltage

Brush

Type

Capacity

Rupture capatity

Type

Rated voltage

Circuit connection

Preheating time

SPECIFICATIONS

Starter

Alternator

Battery

Glow plug

WP220

2.2

160

4500

1700/430

18

55

0.1

21.7

NP37

PTC equipped vehicle: 12V-140A

FFH equipped vehicle: 12V-115A

←

14.6

12.5

2

7

M F

12V - 90AH

160

Seized type

11.5

Parallel

Max. 60 ~ 90

Description

Specification

Length

Quantity

Wear limit

-

Kw

A

rpm

rpm/A

mm

mm

mm

mm

-

V/A

-

V

mm

-

mm

-

AH

RC

-

-

-

sec

Unit

DI09-5

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ELECTRIC DEVICES AND SENSORS

DI ENG SM - 2004.9

CIRCUIT DIAGRAM OF PREHEATING SYSTEM

DI09-6

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ELECTRIC DEVICES AND SENSORS

DI ENG SM - 2004.9

CIRCUIT DIAGRAM OF STARTING AND ALTERNATOR

DI09-7

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ELECTRIC DEVICES AND SENSORS

DI ENG SM - 2004.9

TROUBLE DIAGNOSIS

GENERAL

Correction

• Charging the battery or replace

the battery.

• Repair or replace the battery

cable.

• Repair or replace the starter

motor/starter motor circuit.

• Replace the ignition switch.

• Repair the ground short.

• Charging the battery or replace

the battery.

• Repair or replace the battery

cable.

• Repair or replace the starter

motor.

• Repair or replace the starter

motor.

• Replace the ignition switch.

• Replace the starter motor.

• Replace the flywheel.

• Repair the open circuit.

• Adjust the belt tension or replace

the belt.

• Repair the open or a short circuit.

• Replace the battery.

• Repair the open ground circuit.

• Repair or replace the charging

indicator lamp/fuse.

• Replace the ignition switch.

• Repair the circuit.

• Repair or replace the battery

cable.

• Adjust the belt tension or replace

the belt.

• Repair the wiring harness.

• Replace alternator

• Repair wiring

Condition

No crank

Probable Cause

• Low battery voltage.

• Battery cable is loose,

corroded, or damaged.

• Faulty starter motor or starter

motor circuit is open.

• Faulty ignition switch.

• Ground short.

• Low battery voltage.

• Battery cables are loose,

corroded, or damaged.

• Faulty starter motor.

• Faulty starter motor.

• Faulty ignition switch.

• Broken the clutch pinion gear or

faulty starter motor.

• Broken the flywheel ring gear.

• Connected circuit is open.

• Loosen the generator drive belt.

• The circuit is open or a short.

• Battery run down.

• Open ground circuit.

• Charging indicator lamp is blown

or fuse is blown.

• Faulty ignition switch.

• Alternator ground circuit is open

or a short.

• Battery cable is corroded or

damaged.

• Loosen the generator drive belt.

• Faulty wiring harness.

• Alternator voltage regulator faulty

• Voltage detecfing wiring faulty

Charging indicator lamp does not
put out lights after starting the
engine

Crank ok, but too slow

Starter motor does not stop

Starter motor running, but not
cranking

Battery discharge

Charging indicator lamp does not
work when the ignition switch on
(engine does not work)

Battery over charging