SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 97

DI03-1

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

INTAKE SYSTEM

DI ENG SM - 2004.9

INTAKE SYSTEM

00

SECTION DI03

Table of Contents

AIR FLOWS . . . . . . . . . . . . . . . . . DI03-2

INTAKE SYSTEM LAYOUT . . . . . . . . . . . DI03-3

Components locator . . . . . . . . . . . ... DI03-3

Tightening torque of intake system . . . . . . DI03-4

Air cleaner . . . . . . . . . . . . . . . ... DI03-5

Air flow sensor
(hot film air mass sensor) . . . . . . . . . ... DI03-8

Intercooler . . . . . . . . . . . . . . . . DI03-12

Intake manifold assembly . . . . . . . . . . DI03-16

DI03-2

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

INTAKE SYSTEM

DI ENG SM - 2004.9

AIR FLOWS

Work Flow of Intake System

Air

Cleaner

HFM

Sensor

Turbo

Charger

Intercooler

Intake

Manifold

Combustion

Chamber in

Engine

Air Cleaner

HFM Sensor

Intake Air Outlet Hose

Intercooler

Intake Air Inlet Hose

Intake Manifold

Intake Valve

(in combustion chamber)

Engine

Turbo
Charger

DI03-3

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

INTAKE SYSTEM

DI ENG SM - 2004.9

INTAKE SYSTEM LAYOUT

Air cleaner

Intake manifold

HFM sensor

Intercooler

COMPONENTS LOCATOR

DI03-4

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

INTAKE SYSTEM

DI ENG SM - 2004.9

TIGHTENING TORQUE OF INTAKE SYSTEM

There is a possibility that the clamps of intercooler and related intake hoses are disconnected by the pressure of turbo
charger, therefore it should be tightened with proper torque using torque wrench and ratchet.

Tightening torque

5 ~ 6 Nm