SsangYong Musso. Service manual — part 506
5D1-8 TRANSFER CASE (PART TIME 4408)
SELF-DIAGNOSIS TEST
Test Procedure
1. Connect the scanner harness connector to the engine
compartment diagnosis socket.
2. Turn the ignition switch to "ON" position.
3. Select "Electronic control vehicle diagnosis" from the function
selection display and press "Enter".
4. Select "Musso" from vehicle model selection display and
press "Enter".
5. Select "TCCU" from control system selection display and
press "Enter".
6. Select "TCCU Part Time" from TCCU diagnosis selection
display.
Notice
Check sensor valve output display if necessary.
7. Select "Self-diagnosis" from diagnosis items selection display.
8. Turn the ignition switch to "OFF" position and press
"ENTER". Turn the ignition swtich to "ON" position again
and press "ENTER".
9. Determine fault code and check the defective component.
Notice
Refer to self-diagnosis list.
TRANSFER CASE (PART TIME 4408) 5D1-9
DIAGNOSTIC DIAGRAM
5D1-10 TRANSFER CASE (PART TIME 4408)
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
MAINTENANCE OF TRANSFER CASE
LUBRICANT
Oil Level Check
!
Clean the oil level plug and surrounding area.
!
Remove the oil level plug and check whether oil is drip
out or not.
!
Tighten the oil level plug.
Oil Change
!
Clean the oil level plug and surrounding area
!
Place a suitable container under the transfer case.
!
Remove the oil and tighten the drain plug.
!
Fill the oil through the oil level plug until oil begins to
drip out.
!
Tighten the oil level plug.
Cautions for oil level check and plugs tightening
!
Do not use an impact wrench to remove or tighten the
oil level plug or drain plug since this will damage the
threads in the transfer case.
Tightening Torque
20 - 30 Nm
TRANSFER CASE (PART TIME 4408) 5D1-11
TRANSFER CASE
1 Rear Companion Flange
2 Cover
3 Front Companion Flange
4 Breather Plug
5 Case
6 Input Shaft
7 Mounting Bolt . . . . . . . . . . 38-52 Nm
8 Transmission Adapter
9 Bolt . . . . . . . . . . . . . . 81-59 Nm
10 Washer
11 Front Propeller Shaft
12 Bolt . . . . . . . . . . . . . . 81-89 Nm
13 Washer
14 Rear Propeller Shaft
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