SsangYong Rexton. Service manual — part 397
DIESEL ENGINE MECHANICAL 1B3-163
SSANGYONG Y200
SPECIAL TOOLS TABLE (Cont’d)
117 589 03 23 00
Go/No Go Gauge
(for Exhaust)
YAD1BLE0
346 589 00 63 00
Super Cooling Box
YAD1BL90
363 589 02 21 00
Dial Gauge Holder
YAD1BKQ0
366 589 00 21 05
Extension
YAD1BKP0
601 589 00 25 00
Pressure Testing Device
YAD1BKH0
601 589 00 66 00
Counter Sink
YAD1BKD0
601 589 01 59 00
Assembling Board
YAD1BKY0
601 589 02 43 00
Drift
YAD1BL50
SSANGYONG Y200
1B3-164 DIESEL ENGINE MECHANICAL
SPECIAL TOOLS TABLE (Cont’d)
601 589 02 59 00
Supporting Bridge
YAD1BKZ0
601 589 03 14 00
Sleeve
601 589 03 43 00
Oil Seal Assembler
YAD1B790
YAD1BKN0
601 589 05 15 00
Drift (for Intake)
YAD1BLA0
601 589 06 15 00
Drift (for Exhaust)
YAD1BLB0
601 589 07 21 00
Measuring Device
YAD1BKK0
602 589 00 40 00
Engine Lock
YAD1B720
603 589 00 09 00
Serration Wrench
YAD1BKB0
DIESEL ENGINE MECHANICAL 1B3-165
SSANGYONG Y200
SPECIAL TOOLS TABLE (Cont’d)
657 589 03 63 00
Sliding Hammer
667 589 00 23 00
Height Gauge
YAD1BKE0
YAD1BKC0
667 589 00 31 00
Press Lever
YAD1BL00
603 589 00 40 00
Counter Holder
YAD1B4K0
603 589 01 40 00
Holding Wheel
YAD1BL20
667 589 01 21 00
Fixing Device
YAD1BKL0
667 589 02 63 00
Supporting Bar
YAD1BL30
SECTION 1F1
M162 ENGINE CONTROLS
CAUTION: Disconnect the negative battery cabl e beforer emoving or i nstalling any electrical unit or when
a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this
cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK
unless other-wise noted.
TABLE OF CONTENTS
Engine and ECM Problem Check Report . . ... 1F1-3
Diagnostic Information and Procedure . . . . 1F1-4
Failure Code Diagnosis . . . . . . . . . .. 1F1-4
Clearing Failure Codes . . . . . . . . . ... 1F1-4
Failure Codes Table . . . . . . . . . . ... 1F1-4
Ignition System . . . . . . . . . . . . ... 1F1-8
Ignition Coil . . . . . . . . . . . . . .. 1F1-10
Crankshaft Position (CKP) Sensor . . . . . . 1F1-12
Camshaft Position (CMP) Sensor . . . . . ... 1F1-16
Camshaft Actuator . . . . . . . . . . . 1F1-20
Knock Sensor (KS) . . . . . . . . . . ... 1F1-22
Spark Plug . . . . . . . . . . . . . ... 1F1-24
System Voltage . . . . . . . . . . . . 1F1-28
Ignition Switch . . . . . . . . . . . . .. 1F1-29
Fuel System . . . . . . . . . . . . . .. 1F1-30
Fuel Pump . . . . . . . . . . . . . . 1F1-32
Fuel Injector . . . . . . . . . . . . . .. 1F1-36
Purge Control Valve . . . . . . . . . . .. 1F1-40
Fuel Rail . . . . . . . . . . . . . . ... 1F1-42
Fuel Pressure Regulator . . . . . . . . . 1F1-44
Induction System . . . . . . . . . . . .. 1F1-46
Throttle Valve Actuator . . . . . . . . . .. 1F1-46
Hot Film Air Mass (HFM) Sensor . . . . . . 1F1-50
Engine Coolant Temperature (ECT) Sensor . . 1F1-54
Accelerator Pedal Module . . . . . . . . . 1F1-58
Clutch Switch . . . . . . . . . . . . ... 1F1-61
Cooling Fan . . . . . . . . . . . . . .. 1F1-62
A/C Compressor Relay . . . . . . . . . . 1F1-63
Cruise Control Switch . . . . . . . . . . 1F1-64
Traction Control System (TCS) . . . . . . ... 1F1-65
Resonance Flap . . . . . . . . . . . . 1F1-66
Stop Lamp Switch . . . . . . . . . . . . 1F1-67
Engine RPM . . . . . . . . . . . . . . 1F1-68
Exhaust System . . . . . . . . . . . . 1F1-69
Catalytic Converter . . . . . . . . . . ... 1F1-69
Oxygen Sensor . . . . . . . . . . . . . 1F1-70
Engine Control Module . . . . . . . . . 1F1-76
Serial Data Communication . . . . . . . ... 1F1-77
Internal Failure . . . . . . . . . . . . .. 1F1-79
Electronic Throttle Controller Safety Malfunction . 1F1-80
Immobilizer . . . . . . . . . . . . . .. 1F1-82
Maintenance and Repair . . . . . . . . . 1F1-83
On-Vehicle Service . . . . . . . . . . ... 1F1-83
Discharging the Pressure in Fuel System . . .. 1F1-83
Fuel Pump . . . . . . . . . . . . . . 1F1-83
Fuel Filter . . . . . . . . . . . . . . .. 1F1-84
Fuel Tank . . . . . . . . . . . . . . .. 1F1-85
Fuel Pressure Regulator . . . . . . . . . 1F1-86
Fuel Rail and Injector . . . . . . . . . . 1F1-87
Engine Coolant Temperature Sensor . . . . .. 1F1-88
Throttle Body (Integrated with the Actuator) . ... 1F1-89
Hot Film Air Mass (HFM) Sensor . . . . . . 1F1-90
Knock Sensor . . . . . . . . . . . . ... 1F1-90
Pedal Position Sensor . . . . . . . . . ... 1F1-91
Oxygen Sensor . . . . . . . . . . . . . 1F1-91
Purge Control Valve . . . . . . . . . . .. 1F1-92
Canister . . . . . . . . . . . . . . . 1F1-92
Camshaft Position Sensor . . . . . . . . . 1F1-92
Crankshaft Position Sensor . . . . . . . ... 1F1-93
Engine Control Module . . . . . . . . . .. 1F1-93
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