SsangYong Rexton. Service manual — part 662
BODY EXTERIOR 9C-21
SSANGYONG Y200
YAD9C520
YAD9C530
YAD9C540
YAD9C550
ROOF CARRIER
Removal and Installation
1. In order to remove roof carrier , first remove
headlining
2. After releasing fixing nut of roof carrier, remove
roof carrier, assembly.
3. Install reverse order of removal.
Roof Carrier Nut
7 - 10 N•m
(44 - 52 lb-ft)
Notice: M a x i m u m l o a d o f r o o f c a r r i e r i s
a p p r o x i m a t e l y 4 5 k g , a l l t h e l o a d s h o u l d
equivalently distribute on the roof carrier.
SIDE STEP
Removal and Installation
1. After releasing bolt and nut of side step , remove
side step assembly.
2. Install reverse order of removal.
Bolt and Nut of Side
Step
16.8 - 31.2 N•m
(44 - 52 lb-ft)
4. Install the reverse order of removal
SSANGYONG Y200
9C-22 BODY EXTERIOR
YAD9C560
YAD9C570
YAD9C580
YAD9C590
SIDE MOULDING
Removal and Installation
1. After releasing fixing screw of wheel housing
moulding in the front and rear, remove moulding.
2. Using special service tool, remove door moulding
of front and rear.
Notice: While door moulding and moulding of
wheel housing is removed, pay attention on the
damage of painting section, in order not to make
scratch of moulding.
3. Install reverse order of removal .
Notice: While moulding is installed, install
moulding tightly, not to make the gap.
OUTSIDE MIRROR
Removal and Installation
1. Remove trim cover of front door.
BODY EXTERIOR 9C-23
SSANGYONG Y200
YAD9C600
YAD9C610
YAD9C620
3. Separate fixing bolt (3 ea) of outside mirror.
4. Separate connector of outside mirror, remove
outside mirror.
5. Install reverse order of removal.
DOOR ASSEMBLY
Removal and Installation
1. remove the negative (-) terminal of battery.
2. After removing the trim of cowl side, separate
connector of door(1).
3. Disassemble the bolt of check link(2ea) in the
body.
4. Disassemble the fixing bolt(3ea) of hinge in the
body.
5. Remove the door assembly.
2. Remove inner cover of outside mirror or cover of
speaker assembly.
SSANGYONG Y200
9C-24 BODY EXTERIOR
YAD9C630
YAD9C640
YAD9C650
YAD9C660
6. Install reverse order of removal.
Bolt of Door Hinge
Bolt of Door Check Link
44 - 54 N•m
20 - 30 N•m
DOOR HINGE
Removal and Installation
1. After opening the door, remove hinge of door.
1) Release the bolt(2ea) of in the body side.
2) Release the bolt(2ea) of door.
3) Remove the hinge.
2. Install the reverse order of removal.
Bolt of Door Hinge
16 - 29 N•m
(44 - 52 lb-ft)
DOOR CHECK LINK
Removal and Installation
1. Remove vinyl seal of door trim.
2. Remove door check link.
1) Release bolt (3 ea).
2) Remove door check link.
3. Install reverse order of installation.
Door Check Link Bolt
7 - 11 N•m
(44 - 52 lb-ft)
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