SsangYong Rexton. Service manual — part 320
M162 ENGINE MECHANICAL 1B1-83
SSANGYONG Y200
TIMING CHAIN
Preceding Work : Removal of cylinder head cover
Removal of spark plug
1 Pin
2 New Timing Chain
3 Timing Chain (Used)
4 Wedge
5 Link
6 Center Plate
7 Outer Plate
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SSANGYONG Y200
1B1-84 M162 ENGINE MECHANICAL
YAD1B670
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Tools Required
000 589 58 43 00 Chain Assembly
DW 110-120
Holding Pin
Replacement Procedure
1. Position the No.1 cylinder to TDC (OT).
4. Mount the wedges to both sides of the camshaft
sprocket as shown in the figure.
2. Insert the holding pin DW 110-120 to the intake
and exhaust camshaft flange not to rotate
camshaft.
3. Remove the chain tensioner.
5. Cover the chain housing with a clean cloth, and
grind off the timing chain pin from the intake
camshaft sprocket with the grinder.
M162 ENGINE MECHANICAL 1B1-85
SSANGYONG Y200
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7. Connect the new timing chain (2) to the used
timing chain (3) with the link (5), center plate (6,
thickness 1.6 mm), and the outer plate (7).
8. Rotate the crankshaft in the direction if engine
revolution by pressing the new timing chain
against the exhaust camshaft sprocket to prevent
it to be tangled.
Notice: Be sure to remove the wedge before
cranking the engine.
9. Take out the used timing chain out from the chain
housing.
10. Connect both separators of the new timing chain
with the link (5) and the center plate (6).
6. Remove the outer plate (7) with the screw driver
and remove the link.
11. Install the jaw (a) and the thrust piece (b) to the
assembly tool as shown in the figures.
SSANGYONG Y200
1B1-86 M162 ENGINE MECHANICAL
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YAD1B2E0
YAD1B2F0
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15. Replace the thrust piece (b) as shown in the figure.
13. Install the chain assembly 000 589 58 43 00 above
the link and tighten the spindle (c) until a block is
felt.
14. Place the chain assembly 000 589 58 43 00.
12. Place the outer plate (7, thickness 1.2 mm) inside
the thrust piece (b).
16. Install the chain assembly 000 589 58 43 00 to
the link pin and tighten the spindle (c).
Tightening Torque
30 N•m (22 lb-ft)
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