SsangYong Rexton. Service manual — part 317
M162 ENGINE MECHANICAL 1B1-71
SSANGYONG Y200
CAMSHAFT TIMING POSITION
Preceding Work : Removal of cylinder head cover
Removal of cylinder head front cover
1 Chain Tensioner Assembly
2 Exhaust Camshaft Sprocket
3 Upper Guide Rail
4 Cylinder Head Front Cover
5 Wrench
6 Holding Pin DW 110-120
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SSANGYONG Y200
1B1-72 M162 ENGINE MECHANICAL
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Adjustment Procedure
1. Position the No.1 cylinder to BTDC 30° .
2. Remove the chain tensioner.
3. Remove the exhaust camshaft sprocket.
4. Align the intake and exhaust camshaft flange hole
with the cylinder head upper surface.
•
Intake Side : 3 o’clock direction
•
Exhaust Side : 9 o’clock direction
5. Align the holes on intake and exhaust camshaft
to the hole on cylinder head. Insert the holding
pin DW 110-120 into the hole.
6. Secure the intake and exhaust camshaft.
7. Position the piston of No.1 cylinder at TDC (OT)
by turning the crankshaft.
8. Turn the camshaft adjuster of the intake camshaft
to the left as much as possible (cam adjuster
‘retarded’ position).
9. Install the chain to the intake camshaft sprocket.
Notice: Timing chain must be placed on the guide
rail in gear case cover.
Tools Required
DW 110-120 Holding Pin
Inspection
1. Position the No.1 cylinder piston to TDC (OT) by
turning the crankshaft.
Notice: When the OT mark on vibration damper is
aligned with timing gear case cover, the intake
and exhaust cam of cylinder will make the slope
to the center and will face up. In this way, the
adjustment hole of the intake and exhaust
camshaft will match in line with the cylinder head
upper end, at 3 o’clock, and 9 o’clock direction
each other.
2. Check the timing as below procedure;
- Check if the camshaft adjustment hole is
positioned to 3 o’clock direction at the intake
side and to 9 o’clock direction at the exhaust
side, respectively and align with the cylinder
head mating surface.
- At this condition, check if the OT mark on
vibration damper aligns with the marker on the
timing gear case.
M162 ENGINE MECHANICAL 1B1-73
SSANGYONG Y200
12. Check the camshaft timing.
The sprocket bolt is designed to be used only
once, so replace with new one.
11. Install the chain tensioner.
Installation Notice
10. Install the chain to the exhaust camshaft sprocket
and install it to the camshaft.
Installation Notice
Tightening Torque
1st step: 18 - 22 N•m
(13 - 16 lb-ft)
2nd step: 90° ± 5°
Screw Plug
Tensioner
Assembly
Tightening
Torque
40 N•m (30 lb-ft)
72 - 88 N•m
(53 - 65 lb-ft)
SSANGYONG Y200
1B1-74 M162 ENGINE MECHANICAL
VALVE SPRING
Preceding Work : Removal of camshaft
Removal of spark plug
1 Valve Cotter
2 Upper Retainer
3 Valve Spring . . . Check, Replace if necessary
4 Valve Stem Seal
5 Lower Retainer
6 Connecting Hose
DW 110-090
7 Thrust Piece
111 589 25 63 00
8 Lever Pusher
111 589 18 61 00
9 Supporting Bar
111 589 01 59 00
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