SsangYong Rexton. Service manual — part 339
M161 ENGINE MECHANICAL 1B2-39
SSANGYONG Y200
YAD1B800
Tools Required
601 589 03 14 00 Crankshaft Front Seal Installer
Replacement Procedure
1. Remove the radial seal with a screw driver.
Notice: Use a clean cloth not to damage the radial
seal mounting hole and the crankshaft.
2. Coat the radial sealing lip with engine oil.
3. Using the crankshaft front seal installer 601 589
03 14 00, assemble the radial seal.
4. Align the sleeve groove and the woodruff key and
tighten the center bolt until the center bolt and
the damper disk stop in the movement.
Installation Notice
5. Remove the crankshaft front seal installer 601 589
03 14 00, and install the belt pulley and the
vibration damper.
6. Check for leaks while operating the engine.
Tightening Torque
1st step: 200 + 20 N•m
(148 + 15 lb-ft)
2nd step: 90° ± 10°
SSANGYONG Y200
1B2-40 M161 ENGINE MECHANICAL
CRANKSHAFT REAR RADIAL SEAL
Preceding Work:
Removal of flywheel or drive plate
Tools Required
601 589 03 43 00
Crankshaft Rear Seal Installer
Replacement Procedure
1. Remove the radial seal with a screw driver.
Notice: Use a clean cloth not to damage the radial
seal mounting hole and the crankshaft.
2. Install the special tool (2) to the crankshaft.
3. Apply the engine oil on the special tool (2).
Notice: Do not use the grease.
4. Install the radial seal on the inner parts assembler.
5. Press in the special tool (1) until the radial seal is
stopped.
6. Check for leaks while operating the engine..
1 Special Tool
2 Special Tool
YAD1B840
3 Crankshaft Rear Seal
YAD1B850
M161 ENGINE MECHANICAL 1B2-41
SSANGYONG Y200
CRANKSHAFT
Preceding Work:
Removal of engine
Removal of cylinder head
Removal of timing gear case cover
Removal of crankcase sealing rear cover
Removal of oil pan
Removal of baffle plate
Removal of oil pump
1 Bearing Cap Bolt (M8 X 55 - 10 pieces)
. . . . . . . . ... 1ststep 55 N•m (41 lb-ft)
2nd step 90 ° rotation added
2 Bearing Cap
3 Upper Main Bearing
YAD1B6Y0
4 Lower Main Bearing
5 Upper Thrust Bearing
6 Lower Thrust Bearing
8 Crankshaft.
SSANGYONG Y200
1B2-42 M161 ENGINE MECHANICAL
Arrangement of the Thrust Bearing and the Main Bearing
YAD1B6Z0
1 Upper Main Bearing
2 Upper Thrust Bearing
3 Crankshaft
4 Lower Main Bearing
5 Lower Thrust Bearing
A Crankcase Side
B Bearing Cap Side (Oil Pan Side)
(1) - (8) Weight Balance/Color Marking Point
j1 - j5
Journal Main Bearing #1 - #5
•
Color Dot Marking
The color dot marking are put on the (1), (2), (4), (6),
(8), and it indicates the diameter of crankshaft journal
by color as below.
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