SsangYong Rexton. Service manual — part 583
PART TIME - T/C 5D1-23
SSANGYONG Y200
YAD5D310
YAD5D320
12 - 23 N•m
(9 - 17 lb-ft)
6 - 8 N•m
(53 - 71 lb-in)
Tightening Torque(1)
Tightening Torque(2)
Tightening Torque
35 - 60 N•m
(26 - 44 lb-ft)
8. Remove the center mounting nuts and end sides
mounting bolts of the cross member and then
remove the cross member.
Installation Notice
9. Remove the transfer case by removing the bolts
attaching the transfer case to the transmission.
Installation Notice
Notice: Apply long-term grease to the inner spline
of the transfer case input shaft.
10. Installation should follow the removal procedure
in the reverse order.
SSANGYONG Y200
5D1-24 PART TIME - T/C
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YAD5D330
TCCU
1. Disconnect the negative terminal from the battery.
YAD5D340
YAD5D350
YAD5D360
2. Remove the TCCU connector.
3. Remove the TCCU mounting bolt and remove the
TCCU.
•
TCCU installation position : Under the driver’s
seat
4. Installation should follow the removal procedure
in the reverse order.
Notice: Be careful not to give any impact to the
TCCU body.
Installation Notice
Tightening Torque
10 N•m (89 lb-ft)
PART TIME - T/C 5D1-25
SSANGYONG Y200
YAD5D380
YAD5D390
UNIT REPAIR
DISASSEMBLY PROCEDURE
Shift Motor Assembly
1. Separate the harness bracket.
2. Remove the shift motor mounting bolt and remove
the shift motor assembly.
YAD5D400
YAD5D410
Companion Flange
1. Holding the companion flange, remove the nut and
washer and then remove the companion flange.
2. Remove the oil seal.
3. Remove the companion flange from the case
cover.
Case Cover Assembly
1. Remove the cover mounting bolts(9), and the case
mounting bolts(5).
Notice: Identification tag has information required
for ordering replacement parts, so be careful not
to lose it.
2. Using a driver, pry and disconnect the sealant
bond of the cover and required case.
SSANGYONG Y200
5D1-26 PART TIME - T/C
YAD5D420
YAD5D430
3. Remove the clutch coil wiring from the connector.
4. Remove the clutch coil assembly mounting nut.
YAD5D440
YAD5D450
5. Remove the snap ring and pull out the ball bearing
from the cover to remove the speed gear.
6. Remove the clutch coil assembly and the oil seal
from the cover.
7. Remove the speed sensor and the O-ring from
the case cover.
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