SsangYong Rexton. Service manual — part 355
M161 ENGINE MECHANICAL 1B2-103
SSANGYONG Y200
Measurement of Mating Surfac
1. Measure the height (H) of the cylinder head (refer
to Service data standard).
2. Check the mating surface of the cylinder head.
3. Mill the sharp edge of the combustion chamber.
4. Re-measure the height (H) of the cylinder head.
5. Seal the intake and exhaust valves.
6. Measure the dimension (T) between the camshaft
bearing and the valve system (refer to Service data
standard).
7. Mill the cylinder head valve seat (refer to Service
data standard).
Universal Tool
Sceledum, Type RTY
Roaro
Schio / Italy
Surface Grinding Machine
SSANGYONG Y200
1B2-104 M161 ENGINE MECHANICAL
Application
Fuel Feed and Return Line
Exhaust Manifold and Pipe
Engine Mounting Nuts
Generator Carrier Bolts
Tensioning Pulley Bolt
Steering Pump Bolts
A/C Braket Bolts
Intake Air Duct Mounting Nuts
Spark Plug Cover Bolts
Cylinder Head Cover Bolts
Magnetic Assembly Bolt
Cylinder Head Front Cover Bolts
M8
M6
Cylinder Head Bolts
Timing Gear Case Cover Bolts
Crankshaft Sealing Rear Cover Mounting Bolts
Vibration Damper Center Bolts
Flywheel Mounting Bolt
Amarture Bolt in Flywheel
Camshaft Adjuster Flange Bolts
Intake Flange Shaft Bolts
Exhaust Camshaft Sprocket Bolts
Intake Flange Shaft Bolts
Exhaust Camshaft Sprocket Bolts
Camshaft Bearing Cap Bolts
Chain Tensioner Screw Plug
Chain Tension Assembly
Oil Pump Sprocket Bolt
Tensioning Device Bolts
Water Pump Pulley
Upper Intake Manifold Bolt
Lower Intake Mainfold Bolt
Flange Bolt to Exhaust Mainfold
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Lb-Ft
15 - 18
22
52
18
29.9 - 36.5
16.6 - 20.3
16.6 - 20.3
-
-
-
-
16.6 - 20.3
-
41
+90°
+90°
16.6 - 20.3
-
148 + 15
+90° + 10°
30
+90°
33 + 3.7
+90° + 10°
26
13 - 16
60° ± 5°
13 - 16
60° ± 5°
13 - 16
60° ± 5°
16.6 - 20.3
30
53 - 65
21 - 26
19 - 24
16.6 - 20.3
16.6 - 20.3
16.6 - 20.3
22
N • m
21 - 25
30
70
25
40.5 - 49.5
22.5 - 27.5
22.5 - 27.5
9 - 11
9 - 11
9 - 11
9 - 11
22.5 - 27.5
9 - 11
55
+90°
+90°
22.5 - 27.5
9 - 11
200 + 20
+90° + 10°
40
+90°
45 + 5
+90° + 10°
35
18 - 22
60° ± 5°
18 - 22
60° ± 5°
18 - 22
60° ± 5°
22.5 - 27.5
40
72 - 88
29 - 35
26 - 32
22.5 - 27.5
22.5 - 27.5
22.5 - 27.5
30
Lb-In
-
-
-
-
-
-
-
80 - 97
80 - 97
80 - 97
80 - 97
-
80 - 97
-
-
80 - 97
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
M161 ENGINE MECHANICAL 1B2-105
SSANGYONG Y200
Application
Exhaust Mainfold Nut to Stud Bolt
Oil Drain Plug
Oil Filter Cover
Oil Filter Bolt
Oil Pump Drive Sprocket Bolt
Oil Pump Mounting Bolt
Oil Strainer Bracket Bolt
Oil Pressure Relief Valve Screw Plug
Oil Dipstick Guide Tube Bolt
Oil Gallery Screw Plug
Shock Absorber Bolts
Crankshaft Bearing Cap Bolts
Torque Converter Mounting Bracket Bolts
FASTENER TIGHTENING SPECIFICATIONS (Cont’d)
N • m
26 - 34
25
25
22.5 - 27.5
29 - 35
22.5 - 27.5
9 - 11
50
9 - 11
15
22.5 - 27.5
55/+90°
42
Lb-Ft
19 - 25
18
18
16.6 - 20.3
21 - 26
16.6 - 20.3
-
37
-
11
16.6 - 20.3
41/+90°
31
Lb-In
-
-
-
-
-
-
80 - 97
-
80 - 97
-
-
-
-
SSANGYONG Y200
1B2-106 M161 ENGINE MECHANICAL
SPECIAL TOOLS AND EQUIPMENT
SPECIAL TOOLS TABLE
111 589 18 61 00
Lever Pusher
116 589 01 34 00
Threaded Pin
000 589 58 43 00
Chain Assembly
111 589 01 59 00
Supporting Bar
116 589 20 33 00
Sliding Hammer
119 589 00 43 00
Drift
103 589 02 09 00
Oil Filter Remover
111 589 25 63 00
Thrust Piece
YAD1B1W0
YAD1B2Y0
YAD1B0W0
YAD1B0Y0
YAD1B0X0
YAD1B580
YAD1B570
YAD1B1L0
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